Gypsum-cement compositions with a mineral additive of fine-ground blast-furnace slag

Cover Page

Cite item

Full Text

Open Access Open Access
Restricted Access Access granted
Restricted Access Subscription or Fee Access

Abstract

The article studies the effect of the mineral additive of finely ground blast furnace slag on the properties of a composite gypsum binder. The research established the granulometric composition of the mineral additive and its particle size distribution; studied the morphology with a large number of structural defects (chips with pointed and chipped areas) with a developed rough surface of particles, contributing to an increase in the hydraulic activity of the mineral additive; determined the rational amount of the mineral additive of finely ground slag to ensure regulation of the CaO concentration in the gypsum-cement system within the recommended limits (according to TU 21-31-62–89); and established the presence of active adsorption centers on the surface of finely ground slag particles. The paper presents a comparison of the physical and mechanical properties of gypsum-cement concrete using a fine-ground slag mineral additive, Melflux 1641 F; Sika Visco Crete 200, and Sunbo PC-1021 superplasticizers, and citric acid as a setting retarder. The phase composition and microstructure of gypsum-cement stone were studied. Based on the developed gypsum-cement concrete, fine-grained concrete with increased water resistance (Kr=0,83) of strength class B30 was obtained by modifying the gypsum-cement hardening system with a set of multifunctional additives, including a fine-ground slag mineral additive, Melflux 1641 F superplasticizer, and citric acid as a setting retarder, as well as using quartz sand filler with an optimized particle size distribution.

Full Text

Restricted Access

About the authors

N. V. Chernysheva

Peter the Great St. Petersburg Polytechnic University

Author for correspondence.
Email: chernysheva56@rambler.ru

Doctor of Sciences (Engineering)

Russian Federation, Letter B, 29, Politekhnicheskaya Street, St. Petersburg, 195251

I. S. Borisov

Peter the Great St. Petersburg Polytechnic University

Email: ivan-borisov-2013@bk.ru

Graduate Student

Russian Federation, Letter B, 29, Politekhnicheskaya Street, St. Petersburg, 195251

E. K. Sardarbekova

Kyrgyz-Russian Slavic University named after B.N. Yeltsin

Email: Elmira2507@mail.ru

Candidate of Sciences (Engineering)

Kyrgyzstan, 44, Kievskaya Street Bishkek, 720000

M. Y. Drebezgova

Peter the Great St. Petersburg Polytechnic University

Email: mdrebezgova@mail.ru

Candidate of Sciences (Engineering)

Russian Federation, Letter B, 29, Politekhnicheskaya Street, St. Petersburg, 195251

N. R. Trepkov

Peter the Great St. Petersburg Polytechnic University

Email: n.trepkov@gmail.com

Master’s Student

Russian Federation, Letter B, 29, Politekhnicheskaya Street, St. Petersburg, 195251

References

  1. Ivanov I.M., Kramar L.Ya., Myasnikova A.A. Ground granulated blast-furnace slag: composition, activation and efficiency improvement. Tsement i Ego Primenenie. 2020. No. 6, pp. 96–105. (In Russian). EDN: GNKIJU.
  2. Detkova T.V., Malysheva T.Ya., Pavlov R.M. Sinter at cherepovets metallurgical works (basicity 1.0–3.0). Izvestiya Vysshikh Uchebnykh Zavedeniy. Chernaya Metallurgiya. 2015. Vol. 56. No. 7, pp. 3–8. (In Russian). EDN: RBCRHF. https://doi.org/10.3103/S0967091213070048
  3. Lugovsky N.Yu., Yakovlev M.G., Zyryanova O.V., Utkov V.A. Basicity and strength of iron ore sinters. Zapiski Gornogo Instituta. 2013. Vol. 202, pp. 260–263. (In Russian). EDN: ROOVAN
  4. Petropavlovskaya V.B., Zavad’ko M.Yu., Novichenkova T.B., Petropavlovskii K.S. Application of metakaolin and wet ash discharge in non-fired gypsum composites. Stroitel’nye Materialy [Construction Materials]. 2021. No. 8, pp. 11–17. (In Russian). EDN: FVLHCY. https://doi.org/10.31659/0585-430X-2021-794-8-11-17
  5. Wu Kim D., at al. Possibility of using blast furnace slag in concrete and mortar production in Vietnam. Vestnik of BSTU named after V.G. Shukhov. 2019. No. 11, pp. 17–24. (In Russian). EDN: YOVQQU. https://doi.org/10.34031/2071-7318-2019-4-11-17-24
  6. Chernysheva N.V., Drebezgova M.Y., Agafonov Ya.E., Kovalenko E.V., Buryanov A.F. Water-resistant and frost-resistant fine-grained concrete based on composite gypsum binder. Stroitel’nye Materialy [Construction Ьaterials]. 2025. No. 1–2, pp. 60–65. (In Russian). EDN: KXDGFG. https://doi.org/10.31659/0585-430X-2025-832-1-2-60-65
  7. Buryanov F.N., Fischer H.B., Korovyakov V.F., Galtseva N.A., Buldyzhova E.N. Anhydrite binder modified with a complex additive for dry building mixtures. Stroitel’nye Materialy [Construction materials]. 2022. No. 8, pp. 36–40. (In Russian). EDN: SWHHRG. https://doi.org/10.31659/0585-430X-2022-805-8-36-40
  8. Bekmansurova, M.R., Yakovlev G.I., Gordina A.F., Kuzmina N.V., Saidova Z.S., Alexandrov A.M., Zhukov A.N. Fast curing fluoroanhydrite composition for layer-by-layer extrusion (3D printing). Stroitel’nye Materialy [Construction Materials]. 2023. No. 6, pp. 65–69. (In Russian). EDN: ZYLFZO. https://doi.org/10.31659/0585-430X-2023-814-6-65-69
  9. Dimukhametova A.F., Yakovlev G.I., Pervushin G.N., Buryanov A.F., Gordina A.F., Saidova Z.S. Modification of fluorohydrite binders with ultrafine diabase powder. Stroitel’nye Materialy [Construction Materials]. 2022. No. 1–2, pp. 57–64. (In Russian). EDN: SEDWGS. https://doi.org/10.31659/0585-430X-2022-799-1-2-57-64
  10. Gordina A.F., Polyanskikh I.S., Zhukova N.S., Yakovlev G.I. Pozzolanic constituent impact on structure and properties of modified sulfate-based composites. Stroitel’nye Materialy [Construction Materials]. 2022. No. 8, pp. 51–58. (In Russian). EDN: YRQTBA. https://doi.org/10.31659/0585-430X-2022-805-8-51-58
  11. Batova M.D., Semenova Yu.A., Gordina A.F., Yakovlev G.I., Buryanov A.F., Stevens A.E., Begunova E.V. Structure and properties of gypsum compositions with mineral dispersed additives. Stroitel’nye Materialy [Construction Materials]. 2021. No. 10, pp. 49–53. (In Russian). EDN: FTHRRK. https://doi.org/10.31659/0585-430X-2021-796-10-49-53
  12. Rakhimov R.Z., Mukhametrakhimov R.H., Galautdinov A.R., Ziganshina L.V. Gypsum-cement-puzzolanic concrete for 3d CP. Vestnik MGSU. 2024. Vol. 19. No. 4, pp. 580–595. (In Russian). EDN: DZSMZH. https://doi.org/10.22227/1997-0935.2024.4.580-595
  13. Knyazeva S.A., Yakovlev G.I., Buryanov A.F., Zhukov A.N., Kirshin I.A. Research of the binder system structure based on thermal activated expanded clay dust. Vestnik of BGTU named after V.G. Shukhov. 2024. No. 1, pp. 21–29. (In Russian). EDN: IVXQWO. https://doi.org/10.34031/2071-7318-2023-9-1-21-29
  14. Yadykina V.V. Influence of active surface centers of silica-containing mineral components on interaction with bitumen. Izvestiya of Higher Education Institutions. Construction. 2003. No. 9 (537), pp. 75–79. (In Russian). EDN: NHTCWL
  15. Othman Azmi S.A., Chernysheva N.V., Drebezgova M.Yu., Kovalenko E.V., Masalitina S.V. Composition and properties of composite gypsum binder with increased water resistance. Stroitel’nye Materialy [Construction Materials]. 2023. No. 5, pp. 81–88. (In Russian). EDN: NYBLIJ. https://doi.org/10.31659/0585-430X-2023-813-5-81-88
  16. Othman Azmi S.A., Chernysheva N.V., Drebezgova M.Yu., Kovalenko E.V., Vasheva S.V. Features of structure formation of composite gypsum binders with a complex of mineral and organic additives. Vestnik of BSTU named after V.G. Shukhov. 2023. No. 4, pp. 24–33. (In Russian). EDN: XILGZA. https://doi.org/10.34031/2071-7318-2023-8-4-24-33
  17. Vasilik P.G., Buryanov A.F., Makarov E.M. The effect of the type of superplasticizer on the properties of a complex binder based on gypsum. Tekhnika i Tekhnologiya Silikatov. 2022. Vol. 29. No. 2, pp. 168–178. (In Russian). EDN: DICMOS
  18. Buryanov A.F., Buldyzhova E.N., Lukyanova N.A., Puzikova A.V. The optimization of properties of anhydrite binders with activating additives and superplasticizers: the compressive strength and mobility of the mixture. Tekhnika i Tekhnologiya Silikatov. 2025. Vol. 32. No. 1, pp. 41–49. (In Russian). EDN: NEOFKD. https://doi.org/10.62980/2076-0655-2025-41-49
  19. Araslankin S.V., Burianov A.F., Shchankin M.V. Optimizing the compositions of plaster mixtures based on gypsum binder using REOLIN RA 120. Stroitel’nye Materialy [Construction Materials]. 2024. No. 7. pp.18–25. (In Russian). EDN: CWBRTY. https://doi.org/10.31659/0585-430X-2024-826-7-18-25
  20. Qais H.A., Morozova N.N., Khokhryakov O.V. Comparative effectiveness of hydrophobizing and crystallizing additives effects on the properties of gypsum-cement-pozzolanic binder and concrete based on it. Stroitel’nye Materialy [Construction materials]. 2024. No. 11, pp. 63–72. (In Russian). EDN: CBGAYY. https://doi.org/10.31659/0585-430X-2024-830-11-63-72

Supplementary files

Supplementary Files
Action
1. JATS XML
2. Fig. 1. Distribution of particles of mineral additive of finely ground slag with a specific surface of 430 m2/kg

Download (607KB)
3. Fig. 2. Surface morphology and particle size of finely ground slag

Download (3MB)
4. Fig. 3. Diffraction pattern of finely ground blast furnace slag

Download (874KB)
5. Fig. 4. Distribution of adsorption centers on the surface of particles of mineral additive of finely ground slag

Download (324KB)
6. Fig. 5. Determination of the mobility of gypsum cement mixture (cone spread according to Suttard)

Download (1MB)
7. Fig. 6. X-ray diffraction analysis of hydration products in samples of hardened KGV (28 days): a – with MD of finely ground slag; b – with MD of slag + Melflux 1641 F; c – with MD of slag + Sika Visco Crete 200; d – with MD of slag + Sunbo PC-1021

Download (989KB)
8. Fig. 7. Microstructure of hardened СGV (28 days)

Download (2MB)
9. Fig. 8. Optimized granulometric composition of quartz sand: 1 – sand; 2 – coarse sand; 3 – fine sand

Download (344KB)

Copyright (c) 2025 ООО РИФ "СТРОЙМАТЕРИАЛЫ"