Operation simulation modeling of rotor brush cutter with hinged blades

Cover Page

Cite item

Full Text

Abstract

The necessity of forest thinning has been determined, and modern methods and equipment for their implementation have been identified. In order to increase the forest crops productivity, it is recommended to thin them. It has been established that the most productive is a mechanized method, in which the technological equipment such as a brush cutter, is located on the basis of wheeled or tracked machines. It has been determined that when developing new equipment for cutting shrubs, it is necessary to justify its parameters. The methods of developing new forest machines have been analyzed and the need for using automated design tools and compiling simulation models in modern software packages that are closely related to design programs has been identified. A simulation model of the brush cutter rotor operation has been created in the Universal Mechanism (UM) software package. The model is recommended for use when justifying the parameters of rotors with articulated working bodies. The links of the brush cutter working body in the simulation model are presented in a simplified form, the blade consists of a parallelepiped and two spheres at the edges, the rotor of the electric motor, the flange and the rotor of the brush cutter working body are in the form of a cylinder. The link models are parametric, which allows the simulation model to be adjusted to different geometric dimensions without losing the connections in the hinges. The simulation model uses 3D-contact interaction UM for the rotor and the chain. The acceleration, idle and braking phases of the rotor with an articulated, chain working element are studied. A laboratory experiment with a brush cutter rotor was conducted, which confirmed the chain motion trajectories obtained by means of simulation modeling. The blade speed at idle was calculated analytically, which confirmed the results obtained on the simulation model. The motion trajectories of the links, their speeds and torque costs on the drive shaft of the electric motor were obtained.

About the authors

Leonid D. Bukhtoyarov

Voronezh State University of Forestry and Technologies named after G.F. Morozov

Author for correspondence.
Email: vglta-mlx@yandex.ru

Cand. Sci. (Tech.), Associate Professor of the Department of Forest Industry, Metrology, Standardization and Certification

Russian Federation, 8, Timiryazev St., 394087, Voronezh

References

  1. Zhang X., Guan D., Li W., Sun D., Jin C., Yuan F., Wu J. The effects of forest thinning on soil carbon stocks and dynamics: A meta-analysis. Forest Ecology and Management, 2018, v. 429, pp. 36–43. doi: 10.1016/j.foreco.2018.06.027
  2. Kuuluvainen T., Tahvonen O., Aakala T. Even-Aged and Uneven-Aged Forest Management in Boreal Fennoscandia: a review. AMBIO, 2012, no. 41(7), pp. 720–737. doi: 10.1007/s13280-012-0289-y
  3. Bartenev I.M., Drapalyuk M.V., Popikov P.I., Bukhtoyarov L.D. Konstruktsii i parametry mashin dlya raschistki lesnykh ploshchadey [Designs and parameters of machines for clearing forest areas]. Moscow: Flinta, Nauka, 2007, 208 p.
  4. Platonov A.A. Platonova M.A. Rezul’taty statisticheskoy obrabotki dannykh parametrov oborudovaniya dlya ochistki lineynykh infrastruktur [Results of statistical processing of data on parameters of equipment for cleaning linear infrastructures]. Sovremennye problemy matematiki v prikladnykh naukakh: materialy Vserossiyskoy otkrytoy konferentsii [Modern problems of mathematics in applied sciences: Materials of the All-Russian open conference], Voronezh, March 15, 2022. Voronezh: Voronezh State Forest Engineering University named after G.F. Morozov, 2022, pp. 58–65. doi: 10.58168/MPMAS2022_58-65
  5. Platonova M.A., Platonov A.A., Shcheblykin P.N. Practical implementation of the methodology for assessing the density of unwanted growth in the overgrowing of infrastructure facilities. J. of Agriculture and Environment, 2022, no. 7(27). doi: 10.23649/jae.2022.27.7.007
  6. Platonov A.A. Grabli lesnye: naznachenie, oblast’ primeneniya, klassifikatsiya [Forest rake: purpose, field of application, classification]. Lesnoy vestnik / Forestry Bulletin, 2023, vol. 27, no. 6, pp. 139–150. doi: 10.18698/2542-1468-2023-6-139-150
  7. Bulavintseva A.D., Mazurkin P.M. Raschet rabochey skorosti podachi aktivnogo navesnogo kustoreza v zavisimosti ot parametrov srezaemogo kustarnika [Calculation of the working feed rate of an active mounted brush cutter depending on the parameters of the cut bush]. Sovremennye problemy nauki i obrazovaniya [Modern problems of science and education], 2013, no. 5, pp. 133–135.
  8. Glushkov S., Popikov P.I., Malyukov S.V., Chakarov V., Boyadzhiev, D. Study of the work of a self-propelled mulcher in the preparation of forest soils for planting poplar in the conditions of Bulgaria. IOP Conference Series: Earth and Environmental Science, 2021, p. 12006. doi: 10.1088/1755-1315/875/1/012006
  9. Mohite D., Agrawal K., Kumar K., Deb A. Technical Aspects of Multipurpose Weed Cutter or Power Weeder. IJERSTE, 2021, v. 10, no 7, p. 33765. doi: 10.13140/RG.2.2. 11613.33765
  10. Drapalyuk M.V., Bukhtoyarov L.D., Kunitskaya O.A., Prokudina A.V., Grigor’eva O.I., Otmakhov D.V. Izuchenie moshchnostnykh pokazateley i kachestva sreza sharnirno-sochlenennym i nozhevym rabochimi organami rotornogo kustoreza [Study of power indicators and cutting quality of articulated and knife working bodies of a rotary brush cutter]. Sistemy. Metody. Tekhnologii [Systems. Methods. Technologies], 2023, no. 2(58), pp. 7–13. doi: 10.18324/2077-5415-2023-2-7-13
  11. Abdrazakov F.K. Intensifikatsiya tekhnologiy i sovershenstvovanie tekhnicheskikh sredstv v meliorativnom proizvodstve [Intensification of technologies and improvement of technical means in melioration production]. Dis. D-r Sci. (Tech.) 05.20.01. Saratov, 2002, 572 p.
  12. Abdrazakov F.K., Khal’metov A.A. Sovershenstvovanie organizatsii i tekhnologii udaleniya drevesno-kustarnikovoy rastitel’nosti na orositel’nykh sistemakh s pomoshch’yu universal’nogo kustoreza [Improvement of the organization and technology of removing woody and shrubby vegetation in irrigation systems using a universal brush cutter]. Saratov: SSAU named after N.I. Vavilov, 2013, 124 p.
  13. Dadenko E.V. Analiz i sintez optimal’nogo protsessa srezaniya kustarnika tsilindricheskoy frezoy kustorezaizmel’chitelya [Analysis and synthesis of the optimal process of cutting bushes with a cylindrical cutter of a brush cutter-shredder]. Dis. Cand. Sci. (Tech.) 05.21.01. Rostov-on-Don, 1983, 21 p.
  14. Zemlyanoy A.A. Razrabotka i issledovanie lentochnogo rezhushchego apparata mashiny dlya konturnoy obrezki plodovykh derev’ev [Development and study of a belt cutting apparatus of a machine for contour pruning of fruit trees]. Dis. Cand. Sci. (Tech.) 05.20.01. Michurinsk, 2022, 22 p.
  15. Kurakin V.N. Obosnovanie parametrov rabochego organa dlya srezaniya kustarnika [Justification of the parameters of the working element for cutting bushes]. Dis. Cand. Sci. (Tech.) 05.21.01. Leningrad, 1990, p. 174.
  16. Lushnikov M.V. Sovershenstvovanie tekhnologicheskogo protsessa i obosnovanie osnovnykh parametrov rotatsionnokonsol’nogo kustoreza dlya osvetleniya lesnykh kul’tur na neraskorchevannykh vyrubkak [Improving the technological process and substantiating the main parameters of a rotary cantilever brush cutter for thinning forest crops in unstumped clearings]. Dis. Cand. Sci. (Tech.) 05.21.01. Saratov, 2001, 197 p.
  17. Mazurkin P.M. Obosnovanie parametrov modul’nykh rabochikh organov lesozagotovitel’nykh mashin na nachal’nykh stadiyakh proektirovaniya [Substantiating the parameters of modular working bodies of logging machines at the initial stages of design]. Dis. D-r Sci. (Tech.) 05.21.01. Yoshkar-Ola, 1995, 403 p.
  18. Popikov V.P. Obosnovanie parametrov tekhnologicheskogo oborudovaniya mashiny dlya formirovaniya kron derev’ev lesosemennykh plantatsiy [Substantiating the parameters of the technological equipment of a machine for forming tree crowns in forest seed plantations]. Dis. Cand. Sci. (Tech.) 05.21.01. Voronezh, 2009, 16 p.
  19. Zavrazhnov A.A., Lantsev V.Yu., Egorov D.A., Zemlyanoy A.A. Ispol’zovanie elektroprivoda v mashinakh dlya 3D konturnoy obrezki plodovykh derev’ev [Using an electric drive in machines for 3D contour pruning of fruit trees]. Vestnik Michurinskogo gosudarstvennogo agrarnogo universiteta [Bulletin of the Michurinsk State Agrarian University], 2012, no. 3, pp. 220–225.
  20. Sukhanov Yu.V., Tsarev T.A., Vasil’ev A.S., Ivashnev M.V. Stenddlya issledovaniy kharakteristikprotsessa rezaniya [Astand for studying the characteristics of the cutting process]. Inzhenernyy vestnik Dona [Engineering Bulletin of the Don], 2021, no. 5(77), pp. 121–127.
  21. Ivashnev M.V. Matematicheskiy analiz kolebatel’nogo protsessa sharnirno-zakreplennogo nozha rotornogo kustoreza [Mathematical analysis of the oscillatory process of a hinged knife of a rotary brush cutter]. Vuzovskaya nauka — regionu: Mater. IV Vseros. nauch.-tekhn. konf. [University science — to the region: Materials of the IV all-Russian scientific and technical conf.]. Vologda: VoGTU, 2006, v. 1, pp. 41–43.
  22. Ivashnev M.V. Matematicheskoe opisanie protsessa raboty rotornogo kustoreza [Mathematical description of the operation process of a rotary brush cutter]. Izvestiya Sankt-Peterburgskoy lesotekhnicheskoy akademii [Bulletin of the Saint Petersburg Forest Engineering Academy], 2007, no. 181, pp. 94–99.
  23. Ivashnev M.V., Shegel’man I.R., Kolesnikov G.N. K voprosu sovershenstvovaniya uzlov rotornykh kustorezov [On the issue of improving the units of rotary brush cutters]. Perspektivy nauki [Prospects of Science], 2014, no. 7(58), pp. 80–82.
  24. Ivashnev M.V. Teoreticheskie aspekty sozdaniya rotornykh mashin s nepreryvnym srezaniem drevesno-kustarnikovoy rastitel’nosti [Theoretical aspects of creating rotary machines with continuous cutting of woody and shrubby vegetation]. Aktual’nye napravleniya nauchnykh issledovaniy XXI veka: teoriya i praktika [Current areas of scientific research in the 21st century: theory and practice], 2014, v. 2, no. 5–3(10–3), pp. 127–130. doi: 10.12737/6942
  25. Ivashnev M.V., Kalinin R.K., Sukhanov Yu.V., Vasilyev A.S. Protection of Linear Facilities Passing through Forest Territories. Components of Scientific and Technological Progress, 2022, no. 9(75), pp. 9–11.
  26. Drapalyuk M.V., Polev V.S. Modelirovanie rubyashchikh elementov tsepnogo kustoreza [Modeling of cutting elements of a chain brush cutter]. Lesnoy Zhurnal (Russian Forestry Journal), 2010, no. 6, pp. 94–98.
  27. Bartenev I.M., Malyukov S.V. Imitatsionnoe modelirovanie raboty kustoreza [Simulation modeling of brush cutter operation]. Aktual’nye napravleniya nauchnykh issledovaniy XXI veka: teoriya i praktika [Current areas of scientific research in the 21st century: theory and practice], 2014, v. 2, no. 5–1, pp. 192–194.
  28. Klubnichkin V.E., Klubnichkin E.E. Sovremennoe programmnoe obespechenie dlya provedeniya issledovaniy po nagruzkam, ustoychivosti i prokhodimosti mashin [Modern software for conducting research on machine loads, stability and cross-country ability]. Aktual’nye napravleniya nauchnykh issledovaniy XXI veka: teoriya i praktika [Current areas of scientific research in the 21st century: theory and practice], 2015, v. 3, no. 5–1(16–1), pp. 209–214. doi: 10.12737/14490
  29. Afonichev D.N., Pilyaev S.N. Komp’yuternoe modelirovanie aktivnoy podveski transportnogo sredstva s pomoshch’yu programmy SimInTech [Computer modeling of active vehicle suspension using the SimInTech program]. Teoriya i praktika innovatsionnykh tekhnologiy v APK: Mater. nats. nauch. konf. [Theory and practice of innovative technologies in the agro-industrial complex: Materials of the national scientific conference], Voronezh, April 19–21, p. I. Voronezh: VSTU named after Emperor Peter I, 2022, pp. 24-37.
  30. Bartenev I.M., Malyukov S.V. Rezul’taty modelirovaniya raboty kustoreza, osnashchennogo uporami-ulavlivatelyami poroslevin [Results of modeling the operation of a brush cutter equipped with stops-catchers for overgrowth]. Traktory i sel’khozmashiny [Tractors and agricultural machinery], 2014, no. 3, pp. 9–12.
  31. Bukhtoyarov L.D., Kunickaya O.I., Urazova A., Perfiliev P., Druzyanova V., Egipko S., Burgonutdinov A., Tikhonov E. Substantiating optimum parameters and efficiency of rotary brush cutters. J. of Applied Engineering Science, 2022, v. 20, pp. 1–10. https://doi.org/10.5937/jaes0-36513
  32. Popikov P.I. Bukhtoyarov L.D., Platonov A.A., Vakula E.Yu. Imitatsionnaya model’ rabochego protsessa manipulyatora pri udalenii nezhelatel’noy rastitel’nosti vmeste s kornevoy sistemoy v lesnykh nasazhdeniyakh [Simulation model of the work process of a manipulator when removing unwanted vegetation along with the root system in forest plantations]. Resources and Technology [Resources and Technology], 2020, v. 17, no. 4, pp. 1–14. doi: 10.15393/j2.art.2020.5402
  33. Bukhtoyarov L.D., Drapalyuk M.V., Pridvorova A.V. Simulation of the movement of hedge cutter links in the Simulink application of the Matlab package. IOP Conf. Ser.: Earth Environ. Sci., v. 875, p. 012004. https://doi.org/10.1088/1755-1315/875/1/012004
  34. Bukhtoyarov L.D., Maksimenkov A.I., Lysych M.N., Abramov V.V. Movement simulation of flexible working body links in the Unity cross-platform development environment. IOP Conf. Ser.: Earth Environ. Sci., 2020, v. 595, p. 012014. https://doi.org/10.1088/1755-1315/595/1/01201
  35. Bartenev I.M., Popikov P.I., Bukhtoyarov L.D. Rotor kustoreza [Brush cutter rotor]. Patent 2238637C1 RF, IPC A 01 G 23/06, applicant and patent holder VGLTA, No. 2003103223/12, filed 03.02.2003, published 27.10.2004.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c) 2025 Bukhtoyarov L.D.

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

СМИ зарегистрировано Федеральной службой по надзору в сфере связи, информационных технологий и массовых коммуникаций (Роскомнадзор).
Регистрационный номер и дата принятия решения о регистрации СМИ: серия ПИ № ФС 77 - 68118 от  21.12.2016.