Modern technical solutions for wood fiber semi-products production

Cover Page

Cite item

Full Text

Abstract

It is known that the most promising direction for increasing the coefficient of integrated use of wood is the production of semi-finished wood fiber products for its further use in the manufacture of structural, finishing and insulating materials that are widely used both in construction and in the production of furniture. At the same time, high demands are placed on the morphological characteristics and quality indicators of semi-finished wood fiber products. It has been established that today it is possible to produce wood pulp with high bond-forming properties only in two stages of grinding chips on disc knife machines. Since the technology involves two grinding machines, the production of semi-finished wood fiber products is an expensive process due to high energy consumption and material costs for equipment maintenance. As a result, this research is devoted to the development of equipment design and technology that allows the production of semi-finished wood fiber products with high bond-forming properties in one stage of grinding chips, which can significantly reduce its cost by reducing the cost of electricity and equipment maintenance. The paper presents original design solutions and, based on the method of simulation of the process under study, as well as analysis of experimental data, justifies the efficiency of the proposed grinding equipment. Based on the results of a study of microphotographs, a comparative analysis of the wood-fiber semi-finished product produced by the traditional method of grinding in two stages and proposed in one using the proposed equipment is given. The research results can be widely used both in the design of modern grinding equipment and in the board and pulp and paper industries.

About the authors

Mikhail A. Zyryanov

Reshetnev Siberian State University of Science and Technology

Author for correspondence.
Email: zuryanov13@mail.ru

Cand. Sci. (Tech.), Associate Professor, Researcher 

Russian Federation, 31, Krasnoyarski rabochii av., 660037, Krasnoyarsk

Sergey O. Medvedev

Reshetnev Siberian State University of Science and Technology

Email: medvedev_serega@mail.ru

Cand. Sci. (Economy), Senior Researcher

Russian Federation, 31, Krasnoyarski rabochii av., 660037, Krasnoyarsk

Aleksandr P. Mokhirev

Reshetnev Siberian State University of Science and Technology

Email: ale-mokhirev@yandex.ru

Dr. Sci. (Tech.), Senior Researcher

Russian Federation, 31, Krasnoyarski rabochii av., 660037, Krasnoyarsk

References

  1. Kazymov D.S., Makhotina L.G., Nikandrov A.B., Kuznetsov A.G., Akim E.L. Osobennosti pererabotki drevesiny Larix Sibirica Ledeb (Pinaceae) v voloknistye polufabrikaty vysokogo vykhoda [Features of processing Larix Sibirica Ledeb (Pinaceae) wood into high-yield fibrous semi-finished products]. Khimiya rastitel'nogo syr'ya [Chemistry of plant raw materials], 2021, no. 1, pp. 317–325.
  2. Tambi A.A., Ugryumov S.A., Birman A.R., Chernogradskaya I.A., Runova E.M., Nikiforova V.A. Obsnovanie neobkhodimosti vnedreniya protsessov kompleksnogo ispol'zovaniya drevesiny na lesopil'nykh predpriyatiyakh [Justification of the need to introduce processes for the integrated use of wood at sawmills]. Sistemy. Metody. Tekhnologii [Systems. Methods. Technologies], 2020, no. 2 (46), pp. 47–54.
  3. Polyanskaya O.A., Tambi A.A., Mikhaylova A.E. Razvitie lesopromyshlennogo kompleksa Rossiyskoy Federatsii: problemy i perspektivy [Development of the forestry complex of the Russian Federation: problems and prospects]. Peterburgskiy ekonomicheskiy zhurnal [Petersburg Economic Journal], 2020, no. 4, pp. 65–74.
  4. Wu Y., Tham J. The impact of environmental regulation, Environment, Social and Government Performance, and technological innovation on enterprise resilience under a green recovery. Heliyon, 2023, no. 9(10), p. 2027. https://doi.org/10.1016/j.heliyon.2023.e20278
  5. Chang Y., Liu B., Gao M. Mechanism and prediction of china-russia timber trade from the perspective of sustainable development. International J. of Sustainable Development and Planning, 2020, no. 15(4), pp. 559–567.
  6. Koçak, E., Önderol, S., Khan, K. Structural change, modernization, total factor productivity, and natural resources sustainability: An assessment with quantile and non-quantile estimators. Resources Policy, 2021, no. 74, p. 10243. https://doi.org/10.1016/j.resourpol.2021.102433
  7. Ariko S.Ye., Kononovich D.A., Voinash S.A., Sokolova V.A., Polyanskaya O.A., Garbuzova T.G., Andronov A.V. Selection of parameters of machines for collection of logging waste. IOP Conference Series: Earth and Environmental Science. Krasnoyarsk Science and Technology City Hall of the Russian Union of Scientific and Engineering. Krasnoyarsk, 2021, p. 52019.
  8. Gryazkin A.V., Beliaev V.V., Beliaeva N.V., Petrik V.V., Kuznetsov E.N., Shakhov A.G. The logging waste as inexhaustible resource for alternative energy. Thermal Science, 2017, no. 21(2), pp. 1135–1142.
  9. Larchenko Y.G., Shusharina G.A., Tretyakov A.V. State and prospects of logging and sawmilling waste management in khabarovsk territory. Business 4.0 as a Subject of the Digital Economy, Cham, 2022, pp. 887–892.
  10. Pinchevskaya O., Lakyda Y., Baranova O., Biletskyi M., Holovach V., Oliinyk R., Yeroshenko A. Designing a new wood-composite material made from logging waste. Eastern-European J. of Enterprise Technologies, 2020, no. 4(1–106), pp. 91–97.
  11. Vititnev A., Alashkevich Y., Marchenko R., Zyryanov M., Mokhiev A. Use of logging waste in technologies for deep chemical processing of wood. Wood Research, 2021, no. 66(5), pp. 821–832.
  12. Konyukhova V.V., Yurtaeva L.V., Alashkevich Yu.D. Mekhanizm obrabotki vtorichnogo voloknistogo materiala khvoynykh porod drevesiny pri kombinirovannom sposobe razmola [Mechanism of processing secondary fibrous material of coniferous wood species using a combined grinding method]. Khvynyye boreal'noy zony [Conifers of the boreal zone], 2018, v. 36, no. 4. Pp. 371–374.
  13. Karelina A.A., Alashkevich Yu.D., Kozhukhov V.A. Razmol voloknistykh materialov vysokoy kontsentratsii iz odnoletnikh rasteniy v proizvodstve gotovoy produktsii [Grinding of high-concentration fibrous materials from annual plants in the production of finished products]. Ekologicheskie aspekty sovremennykh tekhnologiy v khimiko-lesnom komplekse: sb. nauch. materialov I i II nauchno-prakticheskikh konferentsiy [Ecological aspects of modern technologies in the chemical-forestry complex: collection of scientific materials of the I and II scientific and practical conferences], Arkhangelsk, May 31, 2022 – May 17, 2024. Arkhangelsk: Federal'nyy issledovatel'skyi tsentr kompleksnogo izucheniya Arktiki im. akad. N.P. Laverova UrO RAN [Federal Research Center for Integrated Study of the Arctic named after academician N.P. Laverova UrB RAS], 2024, pp. 58–62.
  14. Akim E.L., Rybnikov O.V., Pekarets A.A., Fedorova O.V., Makhotina L.G., Lukanin P.V., Rogovina S.Z., Berlin A.A. Innovatsionnye tekhnologii biorefanyinga listvennitsy i osiny kak vazhnye shagi na puti k uglerodnoy neytral'nosti rossivyskogo LPK [Innovative technologies for larch and aspen biorefining as important steps towards carbon neutrality of the Russian forestry complex]. Problemy mekhaniki tselyulozno-bumazhnykh materialov [Problems of Mechanics of Pulp and Paper Materials]. Arkhangelsk: Northern (Arctic) Federal University named after M.V. Lomonosov, 2023, pp. 296–301.
  15. Ivanova V.N., Uvarova D.Yu., Makhotina L.G., Akim E.L. Pererabotka voloknistykh polufabrikatov vysokogo vykhoda [Processing of high-yield fibrous semi-finished products]. Lesnoy Zhurnal (Russian Forestry Journal), 2017, no. 6 (360), pp. 145–150.
  16. Ushakov A.V., Alashkevich Yu.D., Kozhukhov V.A. Vozmozhnost'razmola voloknistykh polufabrikatov vysokoy kontsentratsii v diskovoy mel'nitse [Possibility of grinding high-concentration fibrous semi-finished products in a disk mill]. Sovremennye tendentsii razvitiya khimicheskoy tekhnologii, promyshlennoy ekologii i tekhnosfernoy bezopasnosti [Modern trends in the development of chemical technology, industrial ecology and technosphere safety]. SPb.: SPbGUPTD, 2020, pp. 270–272.
  17. Chistova N.G., Matygulina V.N., Alashkevich Yu.D. Podgotovka drevensovoloknistykh polufabrikatov v nozhevykh razmalvyayushchikh mashinakh razlichnoy modifikatsii [Preparation of wood fiber semi-finished products in knife grinding machines of various modifications]. Khimiya rastitel'nogo syr'ya [Chemistry of plant raw materials], 2020, no. 4, pp. 459–466.
  18. Vititnev A.Yu., Alashkevich Yu.D., Chistova N.G., Matygulina V.N. Vliyanie stepeni pomola drevenskih volokon posle pervoy stupeni razmola na fiziko-mekhanicheskie svoystva drevensovoloknistykh materialov [Influence of the degree of grinding of wood fibers after the first stage of grinding on the physicochemical properties of wood fiber materials]. Problemy mekhaniki tselyulozno-bumazhnykh materialov [Problems of mechanics of pulp and paper materials]. Arkhangelsk: [Northern (Arctic) Federal University named after M.V. Lomonosov], 2021, pp. 157–160.
  19. Kudryavtsev P., Kudryavtsev N., Trossman A. New research and development in the field of inorganic composite materials. Scientific Israel – Technological Advantages, 2017, v. 19, no. 3, pp. 25–39.
  20. Vititnev A.Yu., Alashkevich Yu.D., Chistova N.G., Marchenko R.A. Improving the construction of grinding disk mill for producing fibrous semi-finished products. IOP Conference Series: Materials Science and Engineering. Krasnoyarsk Science and Technology City Hall., Krasnoyarsk, Russian Federation, 2021, p. 12172.
  21. Sergeevichev A., Kushneev V., Sergeevichev V., Sokolova V., Onegin V. Analysis of the influence of instrumental and regime factors on the quality of wood grinding. J. of Physics: Conference Series. International Scientific Conference «Conference on Applied Physics, Information Technologies and Engineering – APITECH-2019». Krasnoyarsk Science and Technology City Hall of the Russian Union of Scientific and Engineering Associations; Polytechnical Institute of Siberian Federal University, 2019, p. 44043.
  22. Slyusarskiy K.V., Larionov K.B., Gubin V.E. The complex research on the technical conditions of energy application of wood pyrolysis bio-oil. Sustainable And Efficient Use Of Energy, Water And Natural Resources (SEWAN – 2021). St. Petersburg, 2021, pp. 104–105.
  23. Shishmareva A.V., Moiseeva E.E. Complex processing assessment of wood waste of the Krasnoyarsk region forestry complex. European Proceedings of Social and Behavioural Sciences EpSBS. Krasnoyarsk Science and Technology City Hall. Krasnoyarsk, 2020, pp. 258–268.
  24. Larionov K.B., Slyusarskiy K.V., Kirgina M.V., Gvozdyakov D.V., Zenkov A.V., Bogdanov I.A., Kaltaev A.Z., Gubin V.E. The complex research on the technical conditions of energy application of wood pyrolysis bio-oil. Energy, Ecology and Environment, 2022, no. 3, p. 245.
  25. Jarman S. Processed wood can be moulded into complex 3d structures. Physics World, 2022, no. 35(1), p. 711.
  26. Sereda T.G., Kostarev S.N. Modeling of industrial stream and resources of machine-building enterprise complex of wood preparation. IOP Conference Series: Materials Science and Engineering, 2018, p. 22094.
  27. Zav'yalov M.V. Mekhanizm gosudarstvennoy politiki v protsesse upravleniya ustoychivym razvitiem klastera lesopromyshlennoy sfery [The mechanism of state policy in the process of managing the sustainable development of the forest industry cluster]. Regional'naya ekonomika i upravlenie [Regional Economy and Management], 2020, no. 4 (64), p. 5.
  28. Tret'yakov A.G., Mayorov I.G. Modernizatsiya lesnogo planirovaniya [Modernization of forest planning]. Trudy Sankt-Peterburgskogo nauchno-issledovatel'skogo instituta lesnogo khoyzaystva [Proceedings of the St. Petersburg Forestry Research Institute], 2023, no. 1, pp. 70–81.
  29. Zyryanov M.A., Chistova N.G., Aksenov N.V., Shinkevich I.V., Matygulina V.N. Ustrovstvo dlya fibrillirovaniya i separirovaniya voloknistykh materialov [Device for fibrillation and separation of fibrous materials]. Patent No. RU 2657685 C2 RF D21D 1/00. no. 2016119217; declared. 17.05.2016; publ. 14.06.2018, Bulletin no. 17, 10 p.
  30. Zyryanov M.A. Poluchenie polufabrikatov v odnu stupen' razmola dlya proizvodstva drevesnovoloknistykh plit mokrym sposobom [Obtaining semi-finished products in one grinding stage for the production of fiberboards by the wet method]. Dis. Cand. Sci. (Tech.) 05.21.03. Krasnoyarsk, 2012. 171 p.
  31. Chistova N.G. Pererabotka drevesnykh otkhodov v tehnologicheskom protsesse polucheniya drevesnovoloknistykh plit [Processing of wood waste in the technological process of obtaining fiberboards]. Dis. Dr. Sci. (Tech.), 05.21.03. Krasnoyarsk, 2010, 415 p.
  32. Nabieva A.A., Alashkevich Yu.D., Kovalev V.I. Analiz formirovaniya tehnologicheskikh parametrov nozhevykh razmalyvyushchikh garnitur [Analysis of the formation of technological parameters of knife grinding sets]. Khimiya rastitel'nogo syr'ya [Chemistry of plant raw materials], 2009, no. 3, pp. 169–172.
  33. Osipova I.V. Razrabotka metodiki rascheta pokazateley otsenki effektivnosti vnedreniya novogo oborudovaniya [Development of a methodology for calculating indicators for assessing the effectiveness of the introduction of new equipment]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta. Seriya: Ekonomika. Sotsiologiya. Menedzhment [Bulletin of the South-West State University. Series: Economics. Sociology. Management], 2015, no. 4 (17), pp. 203–207.
  34. Morkovina S.S., Panyavina E.A., Tseplyaev A.N. Innovatsionnye tehnologii v lesnom khoyzaystve regionov: ekonomicheskiy aspekt [Innovative technologies in forestry of the regions: economic aspect]. Vestnik Akademii znaniy [Bulletin of the Academy of Knowledge], 2020, no. 41 (6), pp. 206–215.
  35. Rudakova T.A., Semikolenova M.N., Rakshina N.A. Kal'kulirovanie sebestomosti produktsi lesnogo khoyzaystva [Calculation of the cost of forestry products]. Sotsial'no-ekonomicheskiy i gumanitarnyy zhurnal [Socio-economic and humanitarian J.], 2017, no. 1(5), pp. 151–165.

Supplementary files

Supplementary Files
Action
1. JATS XML
Download

Copyright (c) 2024 Zyryanov M.A., Medvedev S.O., Mokhirev A.P.

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.
СМИ зарегистрировано Федеральной службой по надзору в сфере связи, информационных технологий и массовых коммуникаций (Роскомнадзор).
Регистрационный номер и дата принятия решения о регистрации СМИ: серия ПИ № ФС 77 - 68118 от  21.12.2016.