Technological residual deformations calculating for aviation parts subjected to shot peeneng strenghtening

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Abstract

Ensuring the geometric accuracy of critical parts is an actual problem for aviation industry enterprises. The blades of gas turbine engines are particularly critical and technologically complex parts. In most cases, the interlocks of the blades, as well as the blade, are subjected to surface shot peening. Residual stresses are the first cause of the appearance of technological residual deformations. It is the residual deformations caused by the action of residual stresses that in most cases are the cause of critical defects of parts. Thus, the development of scientifically based approaches to modeling residual stresses and calculating technological residual deformations is an actual task. The paper presents an approach that allows at the stage of machining to take into account the deformations that can be obtained at the final stages of manufacturing parts after shot peening strengthening. The approach is based on preliminary computational prediction of technological residual deformations from the action of residual stresses based on analytical and finite element methods. The implementation of the approach is shown on the example of a compressor blade of a gas turbine engine, subjected to hardening by shot peening over the entire surface of the part.

About the authors

Aleksey S. Bukaty

Samara National Research University; JSC Aviaagregat

Author for correspondence.
Email: bukaty@inbox.ru

Doctor of Technics, Professor at the Material Resistance Department of Samara National Research University, Head of the Technology Problems Department of JSC Aviaagregat

Russian Federation, Samara

Dmitry V. Evdokimov

Samara National Research University; JSC Aviaagregat

Email: dmitry.evd.ssau@gmail.com

Ph. D. of Engineering Sciences, Senior Project Engineer of JSC Aviaagregat, Assistant Professor of the Material Resistance and Engine production technologies Departments of Samara National Research University

Russian Federation, Samara

Dmitry A. Bychkov

JSC Aviaagregat

Email: db2009@bk.ru

Senior Project Engineer of JSC Aviaagregat

Russian Federation, Samara

Shudjairi Marwan

Samara National Research University

Email: sopromat@ssau.ru

Ph. D. Student of the Material Resistance Department of Samara National Research University

Russian Federation, Samara

Aleksey S. Saraev

Samara National Research University

Email: sasss84@yandex.ru

Ph. D. Student of the Material Resistance Department of Samara National Research University

Russian Federation, Samara

References

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Copyright (c) 2023 Bukaty A.S., Evdokimov D.V., Bychkov D.A., Marwan S., Saraev A.S.

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