Mathematical prediction of the probability of particle collisions during detonation spraying

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Abstract

The paper presents methods of mathematical prediction of the probability of collision of particles of dissimilar materials in the process of detonation spraying of composite coatings. As a consequence of different properties of initial powder materials (mass, aerodynamic resistance), quality indicators of composite coatings are determined not only with the motion parameters of the particles but with their mutual position in the flow of the detonation products. In the case of the use of reactive components, the interaction of molten particles in the flow can lead to chemical reactions, formation of new materials on the substrate, heterogeneous structure of the coating, and deterioration of its strength and adhesive properties. A preliminary forecast of the probability of collision of particles before contact with the surface of the product makes it possible to conclude before conducting full-scale tests that high-quality coating indicators have been obtained.

About the authors

Sergey Yu. Ganigin

Samara State Technical University

Email: ganigin.s.yu@yandex.ru
ORCID iD: 0000-0001-5778-6516
SPIN-code: 5725-6961
Scopus Author ID: 56674530800
ResearcherId: J-8539-2014
http://www.mathnet.ru/person38985

Dr. Techn. Sci., Associate Professor; Dean; Faculty of Engineering and Technology

Russian Federation, 443100, Samara, Molodogvardeyskaya st., 244

Maria S. Grechukhina

Samara State Technical University

Author for correspondence.
Email: mariya_grechukhina@mail.ru
ORCID iD: 0000-0001-7797-3802
SPIN-code: 6179-8126
Scopus Author ID: 57214888777
http://www.mathnet.ru/person191499

Cand. Techn. Sci.; Senior Researcher; Lab. of Digital Doubles of Materials and Technological Processes of their Processing

Russian Federation, 443100, Samara, Molodogvardeyskaya st., 244

Alexander S. Nechaev

Samara State Technical University

Email: nechaev-as@mail.ru
ORCID iD: 0000-0002-0939-8292
SPIN-code: 4564-7570
http://www.mathnet.ru/person53600

Cand. Techn. Sci.; Associate Professor; Dept. of Radio Engineering Devices

Russian Federation, 443100, Samara, Molodogvardeyskaya st., 244

Andrey Yu. Murzin

Samara State Technical University

Email: ttxb@inbox.ru
ORCID iD: 0000-0002-6737-036X
SPIN-code: 2014-2813
Scopus Author ID: 56462370600
ResearcherId: E-3954-2014
http://www.mathnet.ru/person191501

Cand. Techn. Sci.; Associate Professor; Dept. of Solid Chemical Technology

Russian Federation, 443100, Samara, Molodogvardeyskaya st., 244

Valeria A. Vorontsova

Samara State Technical University

Email: vorontsova.va@mail.ru
ORCID iD: 0000-0002-8759-1805
http://www.mathnet.ru/person191502

Junior Researcher; Lab. of Digital Doubles of Materials and Technological Processes of their Processing

Russian Federation, 443100, Samara, Molodogvardeyskaya st., 244

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Supplementary files

Supplementary Files
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2. Figure 1. The schematic image of the trunk section

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3. Figure 2. Schematic representation of the particle length distribution in the trunk channel

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4. Figure 3. The dependence of the heating process of particles with diameters of 40 μm (1) and 20 μm (2) on the time during detonation spraying

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