Laser thermohardening and die recovery (including large-sized ones) using a mobile laser robot

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Abstract

The article presents a mobile laser robot MEL-3.0 for laser thermohardening and build-up of a wide range of products, equipped with a diode laser. The robot was developed by TermoLazer LLC. The examples of stamping die thermohardening and their restoration at some enterprises are given. The capabilities of a mobile robotic laser tool and some issues of its application in relation to the large-sized items, including directly at the operating site, are discussed.

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About the authors

Dmitriy O. Chukhlantsev

TermoLaser LLC

Author for correspondence.
Email: journal@electronics.ru

Cand. of Sciences (Econom), CEO

Russian Federation, Vladimir

Vladimir P. Umnov

TermoLaser LLC

Email: journal@electronics.ru

Cand. of Sciences (Eng.), associate professor, deputy director general for science

Russian Federation, Vladimir

Darya A. Silantieva

TermoLaser LLC

Email: journal@electronics.ru

director of the Vladimir site

Russian Federation, Vladimir

Evgeniy S. Shishkin

TermoLaser LLC

Email: journal@electronics.ru

Deputy Head of LTO

Russian Federation, Vladimir

References

  1. Chukhlantsev D. O., Shipikhin D. A., Shishkin E. S., Umnov V. P. Diode Lasers and Its Use in the Robotic Systems. Photonics Russia. 2023;17(3):176–183. doi: 10.22184/1993-7296.FRos.2023.17.3.176.183. Чухланцев Д. О., Шипихин Д. А., Шишкин Е. С., Умнов В. П. Диодные лазеры и их использование в робототехнических системах. Фотоника. 2023;17(3):176–183. doi: 10.22184/1993-7296.FRos.2023.17.3.176.183.
  2. Patent RU 222568, B23K 26/70 (2014.01), B23K 26/142 (2014.01) Мобильное устройство для обработки крупногабаритных объектов: / Чухланцев Д. О.; Умнов В.; Ручай И. Е., Кайкина А. О.; патентообладатель ООО «ТермоЛазер. Patent № 222568 RU, B23K 26/70 (2014.01), B23K 26/142 (2014.01) Mobil’noe ustrojstvo dlya obrabotki krupnogabaritnyh ob”ektov: / Chuhlancev D. O.; Umnov V.; Ruchaj I. E., Kajkina A. O.; patentoobladatel’ OOO «TermoLazer.
  3. Чиченев Н. А., Иванов С. А., Горбатюк С. М., Веремеевич А. Н. Лазерное упрочнение технологического инструмента обработки металлов давлением. – М.: Изд. Дом МИСиС. 2013. – 166 с. Chichenev N. A., Ivanov S. A., Gorbatyuk S. M., Veremeevich A. N. Lazernoe uprochnenie tekhnologicheskogo instrumenta obrabotki metallov davleniem: monografiya. – M.: Izd. Dom MISiS. 2013. – 166 p.
  4. Умнов В. П. Чухланцев Д. О., Егоров И. Н., Силантьева Д. А. Лазерные технологические комплексы и робототехнические системы. – Владимир: Изд-во ВлГУ. 2023. 426 с. Umnov V. P. Chuhlancev D. O., Egorov I. N., Silant’eva D. A. Lazernye tekhnologicheskie kompleksy i robototekhnicheskie sistemy. – Vladimir: Izd-vo VlGU. 2023. 426 p.

Supplementary files

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2. Fig. 1. Algorithm for the large-scale item processing by a laser robot

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3. Fig. 1. Algorithm for the large-scale item processing by a laser robot

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4. Fig. 2. Laser hardening of a cold-forming cast-iron die at AVTOVAZ JSC: a) cold-forming die; b) setting-up process for the MEL-3.0 laser robot to perform the hardening operation

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5. Fig. 3. Laser hardening of the stamping die at the die and mold plant of ZShP LLC: a) cold-forming die; b) the hardening operation performed by the MEL-3.0 laser robot

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6. Fig. 4. Laser hardening process of the cast iron bed guides at BELAZ OJSC

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7. Fig.5. Coordinate systems

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Copyright (c) 2024 Chukhlantsev D.O., Umnov V.P., Silantieva D.A., Shishkin E.S.