Vol 21, No 1 (2019)

Articles

CHANGES IN THE STRUCTURE OF PRODUCTION COSTS AT AN INDUSTRIAL ENTERPRISE WHILE INTEGRATING ADDITIVE TECHNOLOGIES

Klochkov Y.S., Konnikov E.A.

Abstract

Today the process of transition to a new technological mode has become evident. This transition is particularly noticeable in industrial markets. A modern industrial enterprise that is not a national monopoly and does not have access to a unique natural resource is forced to exist in conditions of hypercompetition. Ensuring the long-term competitiveness of an industrial enterprise lies in the area of transition to advanced production technologies of a new technological order. The most striking manifestation of such technologies are additive technologies, the process of transition to which is the subject of this study. The purpose of this paper is to study the changes in the structure of production cost of an industrial enterprise while transition to additive technologies.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):5-10
pages 5-10 views

SET-THEORETIC REPRESENTATION OF ORGANIZATIONAL STRUCTURE OF THE AVIATION TECHNICAL CENTER

Kovalev M.A., Poddubniy I.V.

Abstract

Due to the complexity of the created organizational structure of specific systems and service production in General, the physical implementation, and then its development in order to assess the resulting structure, is costly. Therefore, taking into account this factor to solve the problems of building an organizational structure and production processes, it is necessary to use mathematical modeling, i.e. the creation of a model that can be used to study various options for building and optimizing it. Today, however, the problem is the lack of a universal model underlying many specific maintenance tasks.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):11-17
pages 11-17 views

IMPROVING THE HYDRAULIC WORK EQUIPMENT OF ROAD-BUILDING MACHINES

Sushkov S.I., Burmistrov V.A., Burmistrova O.N., Timokhov R.S.

Abstract

The presented article provides a solution to the problem of maximizing the potential of a hydraulic excavator, by developing the design of a lifting mechanism. This design contains an additional mechanism that allows you to change the parameters of the lifting mechanism, depending on the type of working equipment.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):18-24
pages 18-24 views

TECHNOLOGICAL SUPPORT OF THE SURFACE ROUGHNESS OF THE SPIGOTS MADE OF HIGH-HARD MATERIAL “RELIT” BASED ON THE OPTIMIZATION OF THE PARAMETERS OF THE CENTERLESS GRINDING MODE

Svirschev V.I., Trubitsyn A.V., Tarasov S.V.

Abstract

The current lack of a regulatory database on the designation of controlled parameters of the centerless external grinding mode for new hard-to-work powder construction materials, which include Relit, a two-component material, does not allow reasonably designate a combination of centerless grinding mode parameters that would provide the required quality indicators for surface roughness. On the basis of the developed optimization model, including technical limitations on the ranges of variation of the controlled parameters of the centerless grinding mode and the required roughness of the ground surface, supplemented by the adopted optimization criterion - maximum performance, polygons for solving the system of equations of the optimization model were established. On the basis of their developed quality maps on the parameter Ra of surface roughness, which are normative guidance materials for technologists on the choice of a combination of controlled mode parameters in the design of centerless grinding operations.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):25-30
pages 25-30 views

APPLICATION OF DIGITAL TECHNOLOGIES IN PREPARATION OF GTE PRODUCTION

Bezsonov K.A., Bezsonova E.M.

Abstract

The paper addresses issues related to the use of topological optimization at the product design stage. In the course of this work, a technique for designing and manufacturing products using topological optimization was developed, and it was also tested on the component of the machine tool needed to perform machining. The 3D model of the product designed using this technique was imported into the 3D assembly of the machine tool and then the analysis of the deformations of the fixture elements under the action of cutting forces was performed using the NX Nastran system. During the analysis, several variants of the structure of the fixture elements were considered, the deformation of which under the action of cutting forces had a direct impact on ensuring the accuracy of the geometric size obtained in the operation. It is shown that the developed design technique, in combination with the use of NX Nastran, allows to design a product with optimal mass and strength characteristics, which will significantly reduce the amount of scrap produced during the machining of parts.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):31-36
pages 31-36 views

METHOD OF FREEING A FIXED DYNAMIC MODEL OF AN AIRCRAFT

Krasnorutskiy D.A., Berns V.A., Lakiza P.A., Levin V.E.

Abstract

Calculated dynamic models are developed at the design stage of an aircraft and are used to estimate operational loading, to provide strength, controllability and aeroelastic stability of the aircraft. These models accompany experimental investigations, trial and serial operation of the aircraft. Wherein the calculated dynamic models are updated by the results of ground modal tests. The calculated model of the aircraft is as a rule the model of the free dynamic system. While the aircraft vehicles are set on landing gears or are installed on the special system of elastic hanging to perform the modal tests, and the space structures are set on the offloading (zero-G) system. In the present work the method of freeing a fixed dynamic model of an aircraft after the procedure of direct updating its stiffness and/or mass matrices has been proposed. This model updating leads to the fact that it is impossible to free the model by direct returning of the degrees of freedom which were removed during the process of fixing the model. The proposed method allows to free the model from fixations in the case of the inertia characteristics of the free structure are known. As in, mass and moments of inertia regarding some point, for example, center of mass. The method is based on the fact that the fixed model is set on a virtual mobile platform which has the inertia characteristics of the input free structure. It allows to describe the movement of the structure as a rigid body in the model. Movement of the platform influences on the fixed model through inertial forces. Reverse impact is performed through the sum of all the inertial forces which is the reaction in the fixation basically. The system of equations which describes movements of the fixed model was extended by the equations of movements of the platform. The inertial forces which are conditioned by the movement as a rigid body are added to each equation of motion of the model. Moreover, transition from the local coordinate system, which is linked to the fixed model, to the global coordinate system is executed. The obtained equations do not violate the symmetry of the stiffness and mass matrices. The eigenfrequencies and eigenforms are close to the corresponding frequencies and forms of the free model. The implementation of the method has been shown on the mathematical model of linear oscillators. The example of freeing of the conditional beam model of the aircraft, which is set on the landing gears, is presented.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):37-44
pages 37-44 views

COMPLEX MODELING BEHAVIOR OF THE SPACECRAFT’S CONSTRUCTION WITH A ROTARY SOLAR SAIL

Chernyakina I.V., Starinova O.L.

Abstract

The article is devoted to the study of various aspects of the operation of the spacecraft’s design for the solar sail of the rotor type in the near-earth orbit. The purpose of the operation is to deliver scientific equipment to a given point in space. The first stage of any research interplanetary mission is the exit from the action sphere of the Earth, which is a long and energy-intensive maneuver using multiple and fast enough software reversals of the sail’s surface of the large area. This requires a joint analysis of the dynamics of spacecraft motion relative to the center of mass, strength and stability of the sail and other structural elements of the spacecraft. In this paper, such an analysis is carried out for a rotary solar sail spacecraft which is weighing 332 kg and has a total sail area of 184.2 m2. Design pattern under consideration coincides with the spacecraft IKAROS that Japan aerospace exploration Agency designed to study Venus. IKAROS was taken out of the action sphere of the Earth using the upper stage and avoided the motion in the gravitational field of the Earth with an open sail. Studies conducted in this work show that the height of the starting orbit significantly affects the parameters of the law of motion control. Higher geocentric orbits allow the use of software turns with lower angular velocities to perform the maneuver, which reduces the loads on the sail canvas from the forces of inertia. It was found that the CAS of this design can perform a target maneuver at a height of the starting orbit exceeding 20,000 km.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):45-51
pages 45-51 views

FORMAL FOUNDATIONS FOR EVALUATION OF THE STATE OF ON-BOARD EQUIPMENT COMPLEXES IN OPERATION OF AIRCRAFT

Kurtaev S.Z., Elenev V.D., Koptev A.N.

Abstract

A mathematical formulation of the direct problem of maintenance of complex systems and complexes of them in a symbolic form has been carried out. This task arises in assessing the state of these systems and complexes, carried out at an acceptable time (usually part of an hour) and making a decision by using a measure of a set of characteristics that satisfy the relations “norm” and “abnorm” in the final case. An analysis of existing approaches to solving this problem has been carried out and a new approach has been proposed that considers this problem within the framework of the exact formalism of the representation of objects’ images and maintenance systems as a conceptual basis based on the synthesis and analysis of the images of the serviced systems that makes it possible to create a universal estimation and estimation algorithm in general, which the authors will propose in the next publications, planned in the near future.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):52-60
pages 52-60 views

THE INVESTIGATION OF NEGATIVE TECHNOLOGICAL HEREDITY APPEARANCE DURING GTE PARTS MANUFACTURING BY SLM METHOD

Balyakin A.V., Zhuchenko E.I., Smirnov G.V., Pronichev N.D.

Abstract

The article describes the research results of negative technological heredity appearance during parts manufacturing. The causes of occurrence of part roughness profile were investigated. The methods and classification of finishing, grinding and post processing are described depending on the cut-map, type of tools and operating environment. We studied the chemical polishing of samples from titanium alloy VT6 manufactured by the SLM method as an example of finishing. The samples were analyzed by microstructure, defects, surface roughness, residual stresses caused by melting of the powder material and heat treatment.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):61-70
pages 61-70 views

TRANSPORT SPACE SYSTEM: TASKS, STRUCTURE, PARAMETERS

Borisov M.V., Sadykov O.F.

Abstract

In the article, a study of modern means of delivering spacecraft as objects of execution of the stage of transportation of the payload in space in the process of delivering the payload of the space vehicle has been conducted. The space transport system is considered as the next level in the development of the payload transportation stage in outer space. Based on the results of the analysis of the tasks that are presented in the Federal Space Program of the Russian Federation for 2016-2025, the preliminary composition of the space transportation system based on modern space products was considered.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):71-80
pages 71-80 views

SINTHESIS OF THE MIXTURE FORMATION SCHEME OF THE THRUSTER WITH HIGH-ENERGY GASEOUS FUEL COMPONENTS BASED ON REFERENCE SOLUTIONS

Pervyshin A.N., Bulanova E.A.

Abstract

The designing of controlling thrusters primarily relying on experimental data contains the most part of time and capital inputs of propulsion engineering. Therefore, the reference solutions method capable of reducing number of experiments is an acceptable way of solving the problem. The purpose of this work was to devise an algorithm for determining the point of design factor space which answers the optimal efficiency of fuel chemical energy conversion within the thruster combustion chamber. The algorithm was based on definition of effective power by the energy and mass characteristics, resource, and reliability. In addition, different types of gas fuel components were examined instead of fluid fuels. As a result, the reference solutions were used instead the optimal solutions for interfacing between the factor space grid points and the design objective functions with the sufficient accuracy for optimal solutions search. Determination of the combustion chamber geometry is realized at the number of stages to compliance with the requirements of efficiency and thermal conditions for the basic circuit. The circuit provides high quality of operating process with the trivial losses 8...9% of consumable complex number. It also provides satisfactory thermal conditions through the engaging duration typical for thrusters with high level of launching reliability.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):81-85
pages 81-85 views

THEORETICAL-PROBABILISTIC ESTIMATION OF THE VOLUME OF WORK IN PROGRESS IN THE ASSEMBLY OF THE TURBINE WHEEL

Bolotov M.A., Efremova T.V., Yanyukina M.V.

Abstract

The article presents a theoretical and probabilistic model of the turbine wheel assembly, which allows to complete the wheel disk with working blades in accordance with the required assembly parameters. The model includes a complete set of blades under the conditions of weight, pitching in the free position, the main gaps and the turn of the bandage shelf relative to the lock. On the basis of the intermediate results of the model, calculations of the necessary backlog of work in progress of blades are made, the reduction of which will reduce the cost of production and improve the efficiency of the process.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):86-90
pages 86-90 views

ASSESSMENT OF QUALITY OF CASTINGS FROM POLYMERIC MATERIALS AT THE STAGE OF DESIGN AND TECHNOLOGICAL PREPARATION OF PRODUCTION BY MEANS OF СAE-ANALYSIS

Khaymovich A.I., Galkina N.V.

Abstract

To improve the quality of thin-walled products obtained by injection molding, polymer materials, it is necessary to choose the most effective cooling system of injection molds. Various cooling systems have been simulated for injection mold parts. It is established that the type of cooling system affects the warping of the resulting casting. To obtain the best quality parts, the conformal cooling system is used.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):91-97
pages 91-97 views

ANALYTICAL SOLUTION FOR THE CALCULATION OF THE TEMPERATURE FIELD IN THE TREATED BLANKS BY BELT GRINDING

Skuratov D.L., Balyakin A.V., Apkalimova Y.K.

Abstract

An analytical solution to the problem of calculating the temperature field in the workpieces for belt grinding operations using different types of tapes: with a continuous working surface, discontinuous, composite with areas containing abrasive grains and solid lubricant, combined, containing areas filled and not filled with abrasive grains, and solid lubricated areas.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):98-104
pages 98-104 views

SUBSTANTIATION OF THE PARAMETERS OF BACKUP ORBITS DURING INJECTION OF THE SPACECRAFT IN CASE OF EMERGENCY CONDITIONS

Averkiev N.F., Vlasov S.A., Kulvits A.V., Salov V.V.

Abstract

When launching spacecraft (SC), abnormal situations arise due to a number of factors. As a result, part of the launches, which are recognized as partially successful, lead to the fact that the spacecraft are withdrawn and operate in “non-working” orbits. This situation leads to a decrease in the quality of the target task by a single spacecraft or spacecraft system. The article deals with the concept of substantiation of parameters, the so-called reserve orbits, which can be derived SC in the event of an emergency situation. Functioning in these orbits allows to provide the required level of performance of the target task. A method for solving the problem of substantiation of the parameters of reserve orbits of spacecraft systems for periodic review of a given surface of the Earth by selecting quasi-synchronous orbits with a shorter orbital period is proposed. The technique is based on a finite search of the entire set of quasi-synchronous orbits, which are as close as possible to the parameters of the regular target orbits. Priority is given to quasi-synchronous orbits with a period of rotation less than the period of rotation in the regular orbit, and providing the required bandwidth. The simulation results allowed us to formulate a number of important conclusions. Launched in emergency situations, the spacecraft reserve orbits significantly affect the characteristics of the earth’s surface viewing by the spacecraft system. In this case, the average values of the gap in the observation of the entire surface of the Earth remain, but the review of the Earth’s surface will not be as uniform as in regular orbits. This feature leads to the fact that the value of the maximum gap in the observation using reserve orbits will be equal to the maximum gap in the observation in the absence of one SPACECRAFT in the normal orbit, but in a short time interval.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):105-113
pages 105-113 views

THE MAIN PROBLEMS AND DIRECTIONS OF DEVELOPMENT OF FUEL LEVEL CONTROL SYSTEMS IN THE TANKS OF «SOYUZ» CARRIER ROCKETS

Skvortsov B.V., Zakharov R.S., Taipova D.R.

Abstract

The article deals with the system of measuring the fuel level of various modifications of the carrier rockets “Soyuz” at the «Baikonur» and «Vostochny» space launch center. A comparative analysis of the principles of construction of fuel level control systems and a General view of the rocket refueling scheme is given. The methods of measurement and processing of capacitive sensors signals associated with obtaining and taking into account the climatic and electrophysical parameters of the environment are described. The design of a tripled capacitive level sensor with a compensation section for the «Vostochny» space launch center, its connection scheme and formulas for calculating the current value of the fuel level are considered.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):114-121
pages 114-121 views

MATHEMATICAL MODEL AND LIGHTING SIMULATION OF THE END ILLUMINATION OF THE LIQUID CRYSTAL DISPLAY

Kharkin D.V., Efimov I.P., Alimova D.S.

Abstract

The article deals with the questions of the lighting design of the end light of the liquid crystal display. The method of modeling the LED butt lights is considered. The developed mathematical models make it possible to reduce the laboriousness of the lighting calculation of the edge illumination. It is possible to calculate the parameters of the fiber at the initial stage of development.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):122-127
pages 122-127 views

INFORMATION SYSTEMS AT AIRCRAFT INDUSTRY ENTERPRISE

Stepashkina E.V., Gorbachev I.V., Grishin M.V.

Abstract

When automating an enterprise through the introduction and further use of information systems, a number of typical problems arise. As a result of the review of emerging difficulties in the implementation, analysis of typical problems of system implementation, the prospect of finding alternative solutions to the problems that have arisen appears.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):128-135
pages 128-135 views

NONLINEAR ANALYSIS OF LONG-TERM MOTION OF A PASSIVE SATELLITE IN A SUN-SYNCHRONOUS ORBIT AND OF ITS MECHANICAL CAPTURING A SPACE ROBOT

Somov Y.I., Butyrin S.A., Somov S.E., Somova T.E.

Abstract

The nonlinear angular oscillations of a passive satellite in its annual motion in the sun-synchronous orbit are studied. The problems on shock coupling of the robot with a passive satellite and the motion of their rigid bunch are considered. The simulation results demonstrate the effectiveness of the developed control algorithms of the space robot-manipulator.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):136-144
pages 136-144 views

A TECHNIQUE FOR THE VISUAL MODELING OF PARALLEL ALGORITHMS: THE PGRAPH LANGUAGE

Kovartsev A.N., Zhidchenko V.V., Popova-Kolarceva D.A., Danilenko A.N.

Abstract

This paper concerns basic principles for developing parallel-algorithm models based on a visual programming style. The visual modeling of parallel computational processes has the advantage of presenting information visually and so agrees with the nature of human reception much better than conventional textual-programming methods. The proposed technique and the resulting language for the visual presentation of parallel algorithms are of significant practical importance because they simplify and accelerate the development of parallel-computation algorithms.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):145-149
pages 145-149 views

APPROXIMATION FUNCTION IDENTIFICATION AND OPTIMIZATION IN THE TESTS DATA ANALYSIS OF GTE COMPONENTS

Danilenko A.N., Popova-Kovartseva D.A.

Abstract

In the paper we model the behavior of the loss coefficient in the turbine grids of a gas turbine engine (GTE), depending on its parameters. Factors affecting the operation of gas turbine engines and methods for processing test data of gas turbine engine components are considered. An algorithm was developed and the corresponding software for analyzing the bench test data of a gas turbine engine was implemented. The program allows us to get a mathematical model that describes the behavior of the loss rate of the turbine stage, depending on its parameters. The program provides the ability to customize the process of finding the coefficients of the regression model and the process of optimizing the resulting model. It is possible to save the processing results to a text file.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):150-155
pages 150-155 views

CHOOSING THE DESIGN OF THE ANATOMICALLY SHAPED VERTEBRAL IMPLANT

Kazanskiy N.L., Abulkhanov S.R., Kondratyev A.I., Sazonov M.B., Surkov O.V.

Abstract

The article offers variants of designs of anatomically shaped vertebral implants. We assume that the vertebral implant has a foramen vertebrale. For this reason, we made the implants detachable. We have investigated two options for fixing the components of the structure: the dovetail groove and using asymmetric surfaces. Taking into account the existing medical practice, for fixing the components of the implant, we proposed the conjugation of the components with the help of asymmetric surfaces and the fastener. This is necessary to ensure the rigidity of the implant structure assembled. We have formulated criteria for the evaluation of the design, including the proximity of the weight to the weight of a natural vertebra and the possibility of resistance to the external loads. We analyzed the proposed design of the anatomically shaped vertebral implant on the basis of the formulated evaluation criteria. In order for the implant not to be rejected by the immune system and its components can grow together, it is supposed to make implants from blocks of allogenic osteoplastic material.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):156-164
pages 156-164 views

POSSIBILITIES OF USE OF LASERS IN CRIMINALISTICS

Alekseev V.A., Bakhtadze G.E., Yuran S.I., Usoltsev V.P., Perminov A.S.

Abstract

Article contains suggestions for improvement of practice of use of lasers in criminalistics. A number of examples of their known application is given in fight against crime. Systematization of use of the laser equipment in problems of criminalistics is carried out, features of laser radiation which are crucial for their application in disclosure and investigation of crimes are marked out: monochromaticity, high density of energy of radiation, coherence and orientation of radiation. Examples of use of lasers in criminalistics on decisive features of laser radiation are given. It is shown that an important task in criminalistics, namely, in judicial ballistics is definition of the direction and distance of a direct bullet shot by means of modeling of a trajectory of the flight of a bullet on the scene connected with criminal use of firearms in the conditions of not evidence. Authors developed the laser device allowing to increase the accuracy and convenience of the solution of the matter during production of inspection of the scene, judicial and ballistic examination and (or) an investigative experiment. The device for definition of the direction of a direct bullet shot consists of the directing tube supplied with a conical insert on which the focusing system connected by means of the light guide to a source of laser radiation is fixed at the same time an optical axis of the focusing system is coaxial with the directing tube. On the directing tube the photointake connected to the measuring block is also fixed. The device which allows to define the direction of a shot is developed for further expansion of functionality of the above described device and to estimate distance to the alleged location shooting under various weather conditions. For this purpose it is equipped with the block of the photodetectors having the maximum sensitivity on lengths of waves of the used sources of pulse laser radiation with various lengths of waves of radiation fixed on the directing tube. Laser and the photodetector corresponding to weather conditions are connected by means of the optical switchboard and the multiplexer via the control unit and measurements.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):165-171
pages 165-171 views

THE USING OF VORTEX MATRICES IN THE CONSTRUCTION OF BLADES OF HIGH-TEMPERATURE GAS TURBINES

Yaroslavtsev N.L., Vikulin A.V., Remchukov S.S.

Abstract

The article is devoted to the study of the efficiency of vortex matrices application in gas turbine cooling systems. Various variants of cooling intensification for which author’s certificates are received are given.
Izvestiya of Samara Scientific Center of the Russian Academy of Sciences. 2019;21(1):172-177
pages 172-177 views

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