Vestnik of Samara State Technical University. Technical Sciences Series

Journal Vestnik of Samara State Technical University ( Technical Sciences Series) has been published at SSTU since 1993 and now it is an academic periodical aimed at scientific research development, support of leading scientific schools and staff training.

The journal publishes original experimental and theoretical articles of leading national and foreign scientists on the most topical problems of system analysis, automation and control of technological processes, IT, Electrical Engineering, Instrumentation and Metrology, Energetics, Metallurgy and Material Science.

Research headings :

  • Information Technology and Communications
  • Electronics, Photonics, Instrumentation and Communications
  • Energy and Electrical Engineering

The Journal is included by the Higher Attestation Commission (VAK) in the list of leading scientific magazines and editions.
Full-text access to articles is available on site at http://elibrary.ru

Current Issue

Vol 32, No 1 (2024)

Information Technology and Communications

Forecasting state diagrams two-component salt systems
Afanaseva O.S., Egorova G.F., Afanaseva E.A.
Abstract

The article proposes a method for forecasting and approximate calculating the two-component systems characteristics state diagrams. The results for 200 salt systems with a common cation and 100 with a common anion systems statistical analysis of fase diagrams are presented. In this paper, the authors propose to consider two signs of the eutectic points presence in binary systems and a method for approximate calculation the eutectic point temperature and concentration values. The first criterion for the presence or absence of eutectic points in the system is determined using specific, isobaric heat capacities of the components. The second criterion is based on the well-known fact that entropy values difference for components of eutectic systems are greater than entropy differences for components of systems with continuous series of solid solutions. A method for approximate calculating the temperatures values and the composition of two-component salt systems eutectic points, in which there is no intermediate chemical interaction between the components, is given. A comparative analysis of the calculations results according to the methodology proposed by the authors and the eutectics thermodynamic characteristics values obtained using the Schroeder-Le Chatelier equation is carried out. The adequacy of the proposed model for the analysis and determination of the thermodynamic characteristics of two-component salt systems is confirmed by the calculations results of the eutectics composition and temperatures of 120 two-component systems with average errors, which amounted to 6% in concentrations and 7% in temperatures. Based on the proposed approximation procedure, a calculation program in the Pascal language was created in the Delphi visual environment with a user interface. One of the advantages of this environment is that the executable modules of programs created in it do not require equipping the computer with additional software, except for the presence of an operating system.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):6-17
pages 6-17 views
Evaluation of the efficiency of automated system based on processors with VLIW and X86-64 architectures through testing
Gnutov M.S., Gnutov S.K., Titarenko V.N.
Abstract

The typical architectural concepts of popular processor families, their features, advantages and disadvantages are considered. Examples of structures of known processors are given. Technical limitations for the further development of popular RISC (CISC) architectures in accordance with the von Neumann machine paradigm are outlined. Attention is drawn to the increase in the size of the hardware scheduler and the resulting shortage of space on the chip with an increase in the number of functional modules on cores with a “sequential” structure. The advantages of the VLIW concept and the compiler working with this architecture are described. To assess the effectiveness of the functioning of automated systems with various architectures, a number of synthetic tests were carried out and test programs were used. Performance measurements were carried out to compare electronic computers based on VLIW and x86-64 cores. A number of algorithms have been proposed to accelerate computational tasks of an automated system with a parallel structure. The need to apply the concept of parallel programming when refining existing and developing new software for modern automated systems is emphasized. An example of converting program code into a parallel structure is given to describe an algorithm for a sequential task, illustrating complex information connections.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):18-31
pages 18-31 views
System analysis of structured complex for oil wastes recycling system
Derevyanov М.Y.
Abstract

A new approach to the system analysis of a structured complex of recycling (CR) of oil waste (OW) is proposed based on the Data Envelopment Analysis method, which allows solving the problem of choosing optimal processing technologies according to heterogeneous criteria of resource potential, environmental safety, resource and energy saving, and integrated efficiency. New classifications are presented: OW by sources of formation in the oil and gas industry and methods of recycling OW. An analysis of the systemic problems accompanying the technological processes of processing non-carbon dioxide has been carried out, which confirm the need to consider non-carbon dioxide storage facilities and technologies for their processing within a single system, consisting of two subsystems of disposal and processing. The system-wide properties of the OW CR and the interrelations of its main elements are analyzed, the presence of stable connections between the elements of the system and integrative qualities are revealed.

A methodology for system analysis and optimization of the OW CR has been developed, consisting of 10 consecutive stages and including the development of databases and special software, multifactor analysis and optimization, the use of artificial neural networks to increase the speed of calculations, and the development of an information support system for making scientifically based management decisions.

The results of testing the methodology for analyzing the CR, consisting of 90 OW storage facilities and 14 processing technologies located within one region, are shown. The results of solving two problems of optimizing the non-carbon dioxide processing system according to the criterion of maximum comprehensive efficiency, taking into account constant and variable scale effects, were obtained.

The proposed approach can be extended to other regions of the Russian Federation with a developed oil and gas industry, where there is a need to take urgent measures to eliminate waste storage facilities and improve the environmental situation.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):32-55
pages 32-55 views
Method for complex increase of welding production control efficiency based on swarm intelligence algorithms and evolutionary modeling
Zarovchatskaya E.V., Misnik A.E., Averchenkov O.E.
Abstract

The article presents comprehensive methods for enhancing the efficiency of welder training management through the implementation of swarm intelligence algorithms and evolutionary modeling. It introduces an information-measurement system that automates the evaluation of welders' experience and work quality, facilitating objective task allocation and the improvement of training processes. Central to this system are swarm intelligence algorithms – specifically, bee algorithms, ant colony algorithms, and firefly algorithms – which optimize the selection of training courses and learning trajectories for welders. These algorithms streamline educational pathways and identify the most suitable courses for each welder, thus reducing training time and enhancing the quality of training.

Evolutionary modeling algorithms assist in the efficient allocation of welding tasks among specialists based on their performance and work quality. The article details the processes involved in identifying and measuring weld defects, assessing weld quality, predicting defects, and improving training management efficiency. It also discusses the application of neural networks for weld defect analysis, which enhances assessment accuracy and automates quality control processes.

Practical testing was conducted at OAO "BELGAZSTROY" and OOO "INVESTAP-MAIND," demonstrating a 20–30 % reduction in training time and a corresponding decrease in the number of weld defects. These results validate the effectiveness of the proposed approach and highlight its potential for improving welding work quality and welder training in industrial settings.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):56-73
pages 56-73 views
Intersubjective management theory: Decision support system creation
Moiseeva T.V.
Abstract

A lot of problem situations arise in our everyday life, that worsen quality of life, reduce labor productivity. Modern science does not have decision-making technologies in problem situations under conditions of uncertainty, when the subjects themselves need to decide what to do, and not how to do it. The only theory that proposes actors a new approach to managing the problem situations solving is the theory of intersubjective management, proposed at the beginning of the XXI century. The fundamental difference between intersubjective management and classical one is that management functions are assigned to people themselves, immersed in a problem situation and actively acting (actors). In the process of decision making in a problem situation actors need methodological and informational support. For this purpose, a decision support system is developed that uses methods and tools of slightly formalized subject areas. When choosing models, methods and tools that support actors in the process of problem situation solving, the features of the group decision-making process in intersubjective management are taken into account. The choice of methods for application by actors is also influenced by the subjective component, i. e. their personal characteristics and preferences, knowledge, and skills. Decision support system design is based on the Nonaka-Takeuchi knowledge management model.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):74-85
pages 74-85 views

Electronics, Photonics, Instrumentation and Communications

The errors of the shaft's axial movement measuring in the single-coil-eddy-current-sensors-based system for the monitoring the state of radial thrust bearing of the NK-33 liquid rocket engine’s turbopump unit
Borovik S.Y., Danilchenko V.P., Kuteynikova M.M., Sekisov Y.N.
Abstract

This article continues a series of publications devoted to the problems of early state diagnosis of the combined journal-and-thrust bearing of the turbo-pump unit of the liquid-propellant rocket engine NK-33, which is a critical node of the power plant under consideration. The proposed approach is based on the idea of replacing the standard induction sensors of the turbo-pump rotational speed currently used in turbo-pump unit by specially designed single-coil eddy current sensors with sensitive elements in the form of a segment of a linear conductor. The transducers are placed in the same mounting holes as the standard rotor’s speed sensors and their sensitive elements are oriented relative to the tooth of the measuring disc on the controlled shaft in such a way that the tip of the tooth remains in the sensitivity zone of both sensors during all possible movements of the shaft. The change in the axial position of the disk caused by the displacement of the rotor shaft in the radial thrust bearing during its destruction is determined on the basis of combined processing of the eddy current sensors’ output signals during the passage of the tooth under the sensors’ sensitive elements. The implementation of the standard rotor’s speed measuring function in the main and backup channels is ensured by fixing the moments of the tooth passage through the geometric centers of the sensitive elements of the first and second sensors in the cluster. The article is devoted to estimation of errors of the shaft's axial movement measuring in the channels of the system for monitoring the state of radial thrust bearing of the NK-33 liquid rocket engine’s turbopump unit. In particular, the random and systematic components of the basic error caused by the interference, the finite sampling frequency and the chosen method for calculating the desired shaft movements are given.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):86-101
pages 86-101 views
Assessment of the intensity of intermodule interaction and the choice of means of its organization in vibration monitoring systems of turbine units
Plotnikov D.A., Lachin V.I., Muzhenko A.S.
Abstract

During the operation of turbine units (TU) of electric power plants, continuous monitoring of vibration levels of the main elements of the TU is necessary, which ensures the safe operation of the equipment and is performed using stationary vibration monitoring systems (VMS). Modern stationary VMS for TU have a modular structure, where the types and number of modules used are determined by the complexity of the controlled unit. The performance of a number of VMS functions requires the organization of intermodular interaction, and the efficiency of the system as a whole depends on the timeliness and reliability of information transmission. To ensure these indicators, the article analyzes one of the most complex TU, estimates the number of measuring channels of the VMS necessary to control its vibration state. It is shown that for high-power TU, the total number of vibration measurement channels and related parameters can reach up to 140. The structure of the digital VMS and the principles of network interaction of its elements are proposed, based on the information received about the required number of channels, the types and maximum number of medium-level modules in the VMS are determined. For modules of each type, the sets of transmitted data, their sizes and frequency of transmission are described, and an expression is obtained for calculating the total intensity of the data flow in the VMS system bus. It is shown that the system bus bandwidth of 300...500 kbit/s is sufficient for the normal operation of the VMS. The use of the CAN interface and the CANopen protocol for the organization of intermodule interaction is justified.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):102-115
pages 102-115 views

Energy and Electrical Engineering

Numerical and analytical calculation of the rotor mechanical stresses of a synchronous electricfl machine with incorporated permanent magnets
Zubkov Y.V., Vladimirov D.A., Biktashev I.H.
Abstract

This paper proposed methods for determining mechanical stresses in the inductor of a synchronous electric machine with magnetoelectric excitation and incorporated V-shaped permanent magnets, intended for use as an auxiliary generator of a gas compressor station driven by a gas turbine engine. Along with the advantages: high energy efficiency, large electromagnetic torque and specific power, the ability to create a small airgap between the stator and the rotor, machines with such an inductor design have a significant drawback - large magnetic flux dissipation in the area of ​​external and internal saturation bridges, which is all the more significant as the bridges are wider. To decrease leakage fluxes and ensure acceptable energy performance, it is desirable to reduce the width of the bridges, but this weakens the mechanical strength of the rotor.

Analytical models of two levels are proposed for assessing mechanical stresses in the inductor design, on the basis of which the configuration option for permanent magnets and rotor pole pieces is selected. The first level model assumes knowledge of the inductor geometric dimensions, which can be obtained at the stage of the electric machine electromagnetic calculation. Therefore, it is more suitable for the estimated calculation of mechanical stresses on external bridges. The second-level model was obtained using analytical dependencies based on the analogy of a magnet-pole tip system with a beam with rigid clamping on supports and a distributed load along it. It is suitable for determining mechanical strength during optimization design, when it is necessary to operate with large volumes of data.

The results of calculating mechanical stresses using analytical models are checked and refined by solving the strength problem using the finite element method in the Ansys Structural software package.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):116-129
pages 116-129 views
Problem-oriented numerical model of the process of tailored induction heating of a steel cylindrical billet
Peshkin K.S.
Abstract

The article is devoted to the development of a problem-oriented numerical model of the process of tailored induction heating of a steel cylindrical billet. The market of software products (SP) for the numerical solution of problems of various physical nature is analyzed and the choice of the most universal package for solving interrelated thermal and electromagnetic problems – ANSYS Mechanical APDL is justified. The key functions and competitive advantages of the software package for solving the task are given. The successive stages of building an axisymmetric model of a three-section heating system are considered in detail: assignment of constant and nonlinear physical properties of billet and inductor materials; setting the design and operating characteristics of the "billet-inductor" system in parametric form; construction of an axisymmetric geometric model of the system; realization of the possibility of autonomous control of the currents of the inductor sections; definition and assignment of finite elements; superimposing a finite element grid, setting initial and boundary conditions. The analysis of the simulation results is given. The implemented numerical model of the tailored induction heating process is focused on integration into a special optimization procedure based on the alternanse parametric optimization method and aimed at reducing deviations of the resulting temperature distributions from the required profile, estimated in a uniform metric.

Vestnik of Samara State Technical University. Technical Sciences Series. 2024;32(1):130-152
pages 130-152 views

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