AOI from China for Russian production facilities

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Аннотация

The article provides an overview of solutions for automatic optical inspection of printed circuit boards during production from ALeader.

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Авторлар туралы

D. Shurov

ООО «Солидус»

Хат алмасуға жауапты Автор.
Email: ds@slds.ru

руководитель направления контрольного оборудования

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Әрекет
1. JATS XML
2. Fig. 1. ALeader office and production facilities

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3. Fig. 2. ALeader 2D and 3D AOI: a – linear 3D AOI ALD8700 series; b – linear 2D AOI ALD7700/5800 series; c – offline 2D AOI ALD7200/7100 series

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4. Fig. 3. ALeader high-tech 3D inspection head

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5. Fig. 4. ALeader moire grating pattern on chip resistors

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6. Fig. 5. Possibility to select IPC-610 standard class in software

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7. Fig. 6. Fillet height is an important parameter for inspection according to IPC-610 standard

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8. Fig. 7. 3D inspection by fillet volume, height, profile and slope using defective (left) and good (right) component as an example

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9. Fig. 8. Profile and slope growth control of the fillet using the example of the “head-on-pillow” defect (left) in comparison with a good component (right)

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10. Fig. 9. A microcircuit in a SOIC package with a defect of broken lead coplanarity

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11. Fig. 10. Violation of the package coplanarity using the example of a capacitor, one side of which is raised by 127 µm relative to the other

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12. Fig. 11. The “tombstone” type defect

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13. Fig. 12. A defect of the dimensions violation, when a capacitor of the same size, but with a thicker case, was installed in place of a resistor

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14. Fig. 13. The “billboarding” defect - mounting a component on its side

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15. Fig. 14. Control of the component displacement relative to the boundaries of the contact pads

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16. Fig. 15. Recognition of OCR marking “on the fly”

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17. Fig. 16. An example of foreign objects found on a printed circuit board (the object dimensions in three dimensions are shown in the corner of the image, indicating that this algorithm works in 3D format)

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18. Fig. 17. Settings for searching for foreign materials not only by area, but also by height

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19. Fig. 18. Inspection of tall aluminum capacitors

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20. Fig. 19. Pin inspection

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21. Fig. 20. ALeader ALD6700 linear 3D SPI system

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22. Fig. 21. An example of building an accurate 3D model of a paste print

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23. Fig. 22. No shading effect due to the use of two 3D projectors (on the right) instead of one (on the left)

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24. Fig. 23. An example of inspection of glue for SMT assembly

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25. Fig. 24. ALeader inspections at each assembly stage (from left to right): SPI, Pre-AOI, Post-AOI

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26. Fig. 25. The verification station operator has data on all stages of the assembly process to analyze the causes of defects

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© Shurov D., 2025