


卷 19, 编号 1 (2025)
Теоретическая и прикладная теплотехника
Study of the influence of the mesh density on the heat transfer coefficient in numerical modeling of the transverse flow around a tube bundle of the corridor type
摘要
Background: The paper considers numerical modeling of the transverse flow around a five-row corridor-type tube bundle with an air flow at coupled heat exchange. The studied model is typical for air-cooled heat exchangers such as air condensers, oil coolers or cooling towers. The outer surface of the pipes had a temperature higher than the temperature of the air flow. The air flow rate corresponded to the Reynolds number in the narrow section of the tube bundle, typical for heat exchangers of the abovementioned type. The results of numerical modeling are determined by the quality of the mesh. At the same time, the more the calculation cells and the smaller their size, the more computational power and time budget are required to solve the problem. However, the results obtained are closer to a field experiment.
Aim: Determination of the level of detail of the mesh, at which obtaining correct results of numerical simulation of coupled heat transfer is possible.
Results: The influence of the quantitative characteristics of six mesh variants on the value of the average heat transfer coefficient is estimated. The variants differed in the degree of detail: the number and size of cells (from large to small). In each case, the values of the average heat transfer coefficient are obtained, determined by the degree of error of the numerical experiment. The data obtained were compared with the data obtained when solving the criterion equations of convective heat transfer using three methods.
Conclusion: The error of finding the heat transfer coefficient by the considered methods is determined. It is found that the results of numerical modeling with a high degree of detail are close to the results obtained in the calculation using the Baer method. The results obtained can be useful in numerical modeling of flows in heat exchangers with transverse flow around tube bundles.



ROBOTS, MECHATRONICS AND ROBOTIC SYSTEMS
Increasing the abilities of an industrial controller by means of integration of additional interaction protocols
摘要
Background: Currently, industrial controllers solve numerous diversified tasks. One of the main tasks for the programmed logical controller (PLC) is data transferring to other controllers, devices and systems. The data can be stored in the controller or be obtained from external terminal devices, other controllers, sensors etc.
Aim: Increasing the abilities of an industrial controller by means of integration of additional interaction protocols.
Methods: Currently, data transfer protocols in automation, control and telemechanics systems are critical as they give an opportunity of data exchange between devices of all levels of automation. The device’s capability of sending and receiving the information allows using these solutions in the systems that require accumulation, analysis, processing and displaying the data demanded to the system.
Results: Based on the problem related to the development of the integration of interaction protocols in an industrial controller, the interaction of the controller with external devices allows implementing control on mechanisms, data analysis for further information processing, accumulation and processing of the data for transferring to the upper-level systems like the SCADA (supervisory control and data acquisition) systems.
Conclusion: As the result of the conducted study, domain analysis was conducted, main types of data transfer protocols, widely used in industrial controllers, were found, their purposes and main features were denoted. The method of integration of the interaction protocol into the controller’s programming environment obtained in this study allows for the complete implementation of the new data transfer method by following certain rules.



Hydraulic and pneumatic systems
Study of vibrational intensity of a centrifugal disc pump
摘要
Background: Pumps with increased noise, vibration and harshness (NVH) requirements are in high demand in various fields of both civil and military equipment, especially underwater, due to stricter standards of sound pollution and the development of vehicle tracking systems. Disc pumps are one of the “quietest” pumps, due to their simple design and the absence of elements that cause eddy formation, but at the same time they ensure less pressure than, for example, vane pumps, which is why the former have not been studied in detail at the moment. Despite this, these machines require optimization, design innovations and deeper analysis in the field of vibrational intensity reduction.
Aim: Study of vibrational intensity of a disc pump using hydrodynamics and solid-state modeling, optimizing the geometry of the flow part to achieve continuous flow.
Methods: The calculation is a combination of computational fluid dynamics and computer-aided design, was performed in the Simcenter STAR-CCM+ software package, the simulation included unsteady conditions, the Detached Eddy Simulation (DES) turbulence model was selected for hydrodynamics, vibrational dampers were modeled. The HEEDS software is used for optimization.
Results: A 3D model of the entire pump, a vibration acceleration spectrogram, and a velocity field in the optimized flow part were obtained.
Conclusion: The practical value of the study lies in the obtained qualitative and quantitative data on the vibrational intensity of disc pumps, as well as in the correct body of mathematics for optimizing the geometry of the flow part to achieve non-cavitating flow in the flow part and maximum hydraulic efficiency, and, as a result, to achieve better noise behavior of the pump.



Numerical research of the influence of the main parameters of the flow part of feed pumps on their energy characteristics
摘要
Background: Impellers and diffusers of multistage feed pumps are the most important components of the unit. The most important parameters of the flow part are: dhub/D2, D0/D2, D3/D2, b3/b2, and determining their optimal values is a relevant task, since they contribute to the most efficient operation of the pumps. Conducting a physical experiment to study a large number of parameters is problematic due to significant financial and time costs, but by using three-dimensional mathematical modeling methods, these difficulties can be minimized. The objects of study are multi-stage feed pumps for nuclear power plants with stage specific speed ns = 71, 103 and 137.
Aim: Using three-dimensional mathematical modeling methods, search for optimal values of the flow path parameters of the feed pump (dhub/D2, D0/D2, D3/D2, b3/b2) and determination of their impact on the efficiency of the unit using three-dimensional mathematical modeling methods.
Methods: The search for optimal parameter values was performed using three-dimensional hydrodynamic calculations of viscous fluid flow. The calculation models are full-size, consisting of an inlet, an impeller, and a diffuser of the last stage. The mesh is unstructured. Numerical calculations were performed using the CFD method with varying geometry of the impeller and diffuser.
Results: The numerical research performed showed that dhub/D2 should be selected as minimal. The optimal calculated value of D0/D2 for ns = 71, 103, 137 is 0.50; 0.57; 0.60, respectively. The optimal calculated range of b3/b2 for ns = 71, 103, 137 is (1.0…1.3); (1.1…1.4); (1.2…1.5), respectively. The optimal numerical value of D3/D2 for the stage with ns = 71 corresponds to the minimum from the studied range (1.02); for the stage with ns = 103, there is a tendency to decrease in hydraulic losses with an increase in D3/D2 over the entire considered interval (up to 1.08); for the stage with ns = 137, an increase in the D3/D2 parameter does not have a significant effect on the growth of hydraulic losses.
Conclusion: The numerical research and analysis of the obtained results showed that the values of the optimal parameters D0/D2 and b3/b2 increase with the growth of the stage specific speed. Reducing the hub ratio helps to reduce the flow velocity at the impeller inlet and, consequently, reduces hydraulic losses, so it is necessary to select the minimum value of this parameter taking into account the requirements for strength and reliability. Within the studied range, the optimum D3/D2 for ns = 71 and ns = 103 is equal to the minimum and maximum values, respectively; for ns = 137, no clear optimum was identified.



Transport and transport-technological facilities
Compensating combined working body of road roller
摘要
Background: The issue of using vibratory machines for compaction of road construction materials is that during the vibration process, the energy of the vibratory drum is spent on useful compaction work only in the half-period of oscillations when the vibratory drum moves «downward». In the second half of the period, the oscillating vibratory drum moves «upward» and does not produce useful compaction work on the material. Thus, more than half of the energy spent on excitation of vibration is wasted, which increases energy costs and reduces the share of useful work of the vibratory machine.
Aim: Increasing the efficiency of using the vibration exciter energy for useful work.
Methods: From the point of view of increasing the share of energy expended by the roller on the work of compacting the material, it is necessary to reduce the «idle» component of the work on the «upward» motion of the vibratory drum. This principle is implemented in the following design: a vibratory roller contains a frame and a working element consisting of two rollers, the main vibratory roller and the additional compensating roller, articulated by means of a double-arm lever through a support and rotary device. During the compaction process, during that half-period of oscillations, when the vibratory roller moves upward, the force is transmitted by means of a double-arm lever, through a support and rotary unit, to the compensating roller, which moves downward and has a useful effect on the compacted material and compensates for part of the lost energy of the main vibratory roller.
Results: A scheme for modeling the impact on the supporting surface has been designed. Taking into account the constructed scheme, reasonable weight-and-dimensional characteristics of the original compensating combined working body of the road roller have been determined.
Conclusion: Based on the results of the dynamic analysis conducted in the study, the design features of the original working body of the road machine were determined, allowing identification of its reasonable weight-and-dimensional characteristics. The obtained results make it possible to analyze, in the first approximation, the design parameters for the development and production of domestic high-performance road equipment for the construction of highways and other transport facilities.



Developing a hybrid wireless power transfer system for electric vehicles
摘要
Background: Today, automotive research organizations worldwide are actively developing wireless power transfer systems for electric vehicles. The key advantage of such systems is their ability to resupply power on board the moving vehicle without using a contact slider.
Aim: This study aims to increase the energy efficiency of electric vehicles by using a hybrid wireless power transfer system.
Materials and methods: The study used a mathematical model of urban driving cycle as provided by UNECE Regulation No. 83.
Results: We developed a structural diagram of a hybrid wireless power transfer system and determined its operational algorithm for the urban driving cycle. The author reviewed and analyzed the relative contemporary research and development and various wireless power transfer systems for electric vehicles. The target of this study is a magnetic coupling resonant wireless power transfer system with one primary coil for power transfer and a battery of supercapacitors for accumulation.
Conclusion: Automotive companies and research institutes may use the proposed traction voltage system and its operational algorithm to design urban passenger vehicles.



Electrotechnical facilities and systems
Design procedure of specific conductivity of the magnetic circuit of switched reluctance machines
摘要
Background: In recent years, much attention has been paid to brushless electric machines, which have a long service life and do not require maintenance in operation. Switched reluctance machines, in particular inductor alternators, are widely used due to their design simplicity and high reliability. This paper discusses salient pole type switched reluctance motors with a star-shaped rotor and presents the design procedure of a magnetic circuit as well. The proposed approach enhances the accuracy of modeling electromagnetic energy conversion processes and can also be applied in the design and optimization of switched reluctance generators for both transportation systems and stationary power installations.
Aim: To present design procedure of the magnetic circuit of salient pole type switched reluctance machines.
Methods: The design procedure of specific conductivities in the air gap and the groove area using the method of variable separation into a Fourier series.
Results: A review of salient pole type switched reluctance machines with various magnetic systems and design is carried out. The advantages and disadvantages of the magnetic circuit of switched reluctance machines are determined and the most optimal design of the star-shaped rotor is selected, which ensures maximum material utilization.
Conclusion: The design procedure of the magnetic field of a switched reluctance machine by means of determining the specific conductivities in air gap with the method of variable separation into a Fourier series is presented.



Trends in the development of modern electric motors: challenges, difficulties and results
摘要
Background: The future of the industry is tied to the adoption of innovative materials and technologies, as well as reducing reliance on rare-earth elements. It is essential to assess current trends to address challenges such as the shortage of rare-earth materials, stringent energy efficiency requirements, and constraints on the weight and size of electric machines in electrified vehicles.
Aim: Analysis of trends in modern engineering technologies and practices that allow reducing production costs and enhancing the energy efficiency of electric motors.
Methods: The research methodology is based on a systematic literature review, qualitative analysis, and meta-analysis of the available data.
Results: Scientific works were analyzed to identify key trends in the development of modern traction electric motors. An expert-analytical assessment of approaches and optimal methods for cost reducing in the production of electric motors for electrified vehicles is proposed.
Conclusion: The prospects of electric motors evolution are related to the implementation of innovative materials and technology. The growing development and adoption of axial flux machines demonstrate significant progress in the industry. However, further research is needed to overcome existing limitations, including the shortage of rare-earth materials and constraints related to motor size and weight.


