Izvestiya MGTU MAMI

The peer-review quarterly journal "Izvestiya MGTU "MAMI".

Founders

  • Moscow Polytechnic University
  • Eco-Vector

Publisher

Editor-in-Chief

About

The main content of the Journal are scientific articles, scientific surveys, scientific reviews and ratings, as well as information on planned and held scientific events and its results.

Journal is publish scientific articles on the following topics:

  • 05.02.00 — Mechanical Engineering and Machine Science (Technical Sciences);
  • 05.04.00 — Power, Metallurgical and Chemical Engineering (Technical Sciences);
  • 05.05.00 — Transport Engineering, Mining Machinery Manufacturing, Machine Building (Technical Sciences);
  • 05.09.00 — Electrical Engineering.

Indexation

  • Russian Science Citation Index
  • Google Scholar
  • CrossRef
  • Dimensions
  • Ulrich's Periodicals Directory

Distribution

  • Manuscripts submission in English and/or Russian
  • Multilanguage publication mode
  • No obligatory APC and ASC
  • Subscription for print journal
  • Hybrid online access (subscription and Open Access articles)
  • Open Access articles publish with СС BY-NC-ND 4.0 International

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最新一期

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卷 18, 编号 4 (2024)

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Теоретическая и прикладная теплотехника

Analysis of the effect of ion implantation on corrosion resistance and contamination of heat transfer surfaces
Savelev I., Marushin L., Chugaev E., Semochkin I.
摘要

Background: The paper addresses the problem of improving the energy efficiency and durability of heat exchange equipment. Particular attention is paid to improving the characteristics of heat exchange surfaces of heat exchangers, which play an essential role in many industries. The range of issues of pollution and corrosion of heat exchange surfaces and the causes that led to them are discussed.

Objective: Analysis of the effect of ion implantation on the contamination and corrosion resistance of heat exchange surfaces of the heat exchange equipment.

Methods: Within the framework of this study, comparative analysis methods to record changes in the composition of the surface layer of the samples under study were used. Microhardness studies were carried out in the direction from the surface to the depth of the test sample using the Neophot-2 device on transverse metallographic sections, which were cut perpendicular to the implantation.

Results: During the study, the data on changes in microhardness of aluminum samples after nitrogen implantation were obtained, as well as the data on changes in the structural composition of surface layers and increased resistance to corrosion, contamination, and prolonged exposure to surfactants.

Conclusions: As a result of the study, it can be said that a decrease in energy efficiency due to contamination of heat exchange surfaces is more pronounced in heat exchangers in which a high value of the heat transfer coefficient was initially designed. Ion implantation not only increases the microhardness and wear resistance of materials, but also prevents the appearance of an oxide film, which in turn reduces the contamination of the heat exchange surface, and also makes the heat exchange surface less susceptible to prolonged exposure to surfactants.

Izvestiya MGTU MAMI. 2024;18(4):263-271
pages 263-271 views
Thermal energy transfer models in the heat exchange equipment calculations
Kryukov A., Marushin L., Sennikova O., Semochkin G.
摘要

Background: Studies in the field of heat transfer in the heat exchange equipment show significant deviations in calculations when the thermophysical properties of materials are assumed to be averaged. This creates problems in design and reduces the efficiency of heat exchangers.

Objective: Building and implementation of the heat transfer models that consider variations in temperature within the thermal properties of materials, with the goal of enhancing the precision of heat transfer predictions and optimizing the design of heat exchange systems.

Methods: The study utilized numerical analysis of heat transfer considering temperature variations of thermophysical properties. Heat transfer agent mobility and relaxation models were applied. The study included the analysis of density, average flow rate of heat transfer agents, thermal conductivity coefficient, specific heat capacity, relaxation time and free path length. The evaluation methods included mathematical modeling and numerical calculations.

Results: The analysis showed that the use of the models that take into account temperature dependencies significantly improves the accuracy of heat transfer calculations. The heat transfer coefficient, heat transfer agent mobility and relaxation time were found to depend significantly on temperature. Qualitative changes in the mobility of heat transfer agents as a function of temperature and the aggregate state of the material were determined.

Conclusions: The proposed models of mobility and relaxation of heat transfer agents allow to predict heat transfer more accurately, which improves the design of heat exchangers and increases their efficiency in industry. These models can be used for further research and optimization of heat transfer systems.

Izvestiya MGTU MAMI. 2024;18(4):272-277
pages 272-277 views

ROBOTS, MECHATRONICS AND ROBOTIC SYSTEMS

Analysis of object detection problems in autonomous driving systems based on radar dat
Kuzin A., Debelov V., Endachev D.
摘要

Background: Modern autonomous driving systems impose high demands on the quality of object detection and classification in the surrounding environment. Radar systems, due to their resilience to adverse weather conditions and ability to measure velocity, play a crucial role among the object and obstacle detection systems used in autonomous vehicles. However, various technical issues related to noise, incorrect classification, and errors in determining object characteristics can hinder the operation of these systems.

Objective: Identification and analysis of the main problems of object detection and classification based on radar data, and assessment of their impact on the safety and performance of autonomous driving systems.

Methods: In this study, experimental data collection was carried out in city traffic conditions using the ARS 408 automotive radar. Modern software tools including the Robot Operating System (ROS) were used to analyze and process the data. Detection quality evaluation metrics such as IoU, Precision, Recall and F1-score were applied in the study.

Results: Within the study, the methodology for radar system data analysis and identification of the main problems encountered during object detection, including the effects of noise, classification errors and object size biases, is developed. Approaches to assessment of quality of the detection algorithms are proposed and a comparative analysis of the convergence of object detection data under various conditions is carried out.

Conclusions: The results highlight the main problems of object detection by radar systems and help to assess the quality of current algorithms. The practical significance of the study lies in analyzing the weaknesses of object detection systems and providing data for algorithm improvement, which can enhance the safety of autonomous vehicles.

Izvestiya MGTU MAMI. 2024;18(4):278-288
pages 278-288 views

Hydraulic and pneumatic systems

The calculation of fluid leaks in the peristaltic hydraulic machine
Cherkasskikh S., Fedenkov V.
摘要

Background: In the peristaltic pumps, a significant gap can remain in the compressed working body, and therefore, unlike other positive-displacement hydraulic machines, volumetric losses may significantly affect the actual flow rate of the pump. The gap’s shape is determined by approximate dependencies or by numerical methods, but both of these approaches have their own drawbacks.

Objecive: Determination of the parameters of the gap in the compressed pump’s hose and calculation of fluid leaks in the pump using both theoretical dependencies and numerical methods.

Methods: The object of this study is a peristaltic pump that uses a hose compressed by two rollers. The theoretical flow rate was determined according to the existing theory of positive-displacement hydraulic machines, with the rotor velocity and the volume of the working chambers. It was assumed that the hose in the pump body has the shape of a torus, and the SolidWorks Simulation software product was used to determine the shape of the gap in the compression region and the amount by which the volume inside the hose decreases due to compression by the roller. The resulting geometry of the deformed hose was transferred to the STAR-CCM+ computational fluid dynamics software, where the velocity field in the gap and the dependence of the gap resistance coefficient on the Reynolds number were obtained. For the final determination of leaks in the gap, the Weisbach formula for local losses in the gap and the Darcy-Weisbach formula for friction losses along the length of the pump hose were used. The Darcy coefficient was calculated assuming that the flow in the pump hose is laminar.

Results: Comparison of the calculation results with the experimental dependencies showed that the proposed leaks calculation method in the pump can be used at laminar flow and rotation velocities of the pump rotor not less than 100 rpm.

Conclusions: The usage of theoretical dependencies and numerical methods to determine the gap’s parameters and to calculate leaks in the pump has shown its effectiveness, but for more accurate results, it is necessary to take into account additional factors, as the flow in the pump is non-stationary.

Izvestiya MGTU MAMI. 2024;18(4):289-298
pages 289-298 views

Heat engines

The turbocharger for a four-stroke gasoline engine of the Formula SAE racecar
Dementiev A.
摘要

Background: Any motorsport events consider some restrictions for engines, such as power restrictions or volumes restrictions, for the sake of safety. An air restrictor, which is a gauged orifice in an intake manifold, is one kind of used restrictors. The most efficient and permitted by competition regulations method of engine power increasing is turbocharging.

Objective: Study of power increasing of a 1-cylinder four-stroke engine with an air restrictor at the intake by means of turbocharging.

Methods: The study was conducted as simulation of operation of the 1-cylinder four-stroke engine with an air restrictor at the intake and a turbocharger. To simplify the simulation, the air restrictor was considered as a direct diffuser. The simulation was performed in the Ricardo WAVE software package, capable of performing complicated simulations of various intake and exhaust systems with or without restrictors or turbochargers.

Results: The procedure of using the Ricardo WAVE software package for simulation of the 1-cylinder four-stroke gasoline engine is considered. Using the built mathematical model, simulation of main operation modes of the engine with a turbocharger, with and without a restrictor was performed in order to obtain its optimal characteristic curves. The scientific novelty lies in choosing and optimization the inlet nozzle length and using the restrictor for improvement the engine characteristic curves.

Conclusions: The turbocharged air-restricted four-stroke engine of the Formula SAE racecar showed considerable advantages in comparison with the naturally aspirated one. Thus, the naturally aspirated engine has a maximal power of 31 kW and a maximal torque of 34 Nm, whereas the turbocharged engine has a maximal power of 40 kW and a maximal torque of 54 Nm that gives a significant improvement of racecar performance. Therefore, turbocharging is capable of not only solving problems caused by a restrictor but also improving key engine indicators significantly.

Izvestiya MGTU MAMI. 2024;18(4):299-304
pages 299-304 views
Study of operability of the diesel fuel injection equipment in non-conventional conditions
Plotnikov S., Zykov E., Kutergin N., Plekhov D., Kartashevich A.
摘要
  • Background: By now Russian and foreign scientists have proposed many different compositions of multicomponent mixed fuels (MMF), as well as methods of high-temperature boosting. It is known that poor-quality tuning of fuel injection equipment (FIE) leads to an increase in costs up to 30...35%, decreases the internal combustion engines lifespan by 1.5 ... 2 times, worsens their performance. The study of the operation of the FIE with non-conventional fuels and under conditions of thermal boosting of diesel fuel is of particular interest.

    Objective: Study of the efficiency of diesel fuel injection equipment in non-conventional conditions.

    Methods: In the experimental study, the bench for adjustment of the KI-22210-02M-11 diesel fuel injection equipment when operating with pure diesel fuel without heating, heated to 100 °C and heated to 150 °C was used. At the second stage, comparative tests were carried out on multicomponent compositions of mixed fuels, including diesel fuel, cold-pressed rapeseed oil (RSO) and rectified ethyl alcohol.

    Results: According to the test results, the full load curves of the high-pressure fuel pump with the regulator turned on at the full speed range were built. The effect of diesel fuel heating, as well as the fragmentation of the composition of the multicomponent mixed fuel on the value of the cyclic supply and its unevenness has been found. The scientific novelty of the study lies in determining the need for adjustments of the fuel pump to achieve the cyclic supply parameters set by the manufacturer and predicting the reliability and durability of the fuel injection equipment when operating in non-conventional conditions.

    Conclusions: The practical value of the study lies in the opportunity of using the proposed compositions of multicomponent mixed fuels and diesel fuel heating modes during diesel operation.
Izvestiya MGTU MAMI. 2024;18(4):305-311
pages 305-311 views

Transport and transport-technological complexes

Testing the effectiveness of the algorithm for suppressing self-oscillations during intensive braking of a vehicle
Klimov A.
摘要

Background: When the vehicle slows down, especially on slippery surfaces, it is possible to lose the motion stability of the electromechanical drive system, accompanied by the excitation of self-oscillations with high amplitudes. The origin of self-oscillations occurs when the sliding speed increases and the friction force decreases. At the same time, the dynamic load of the drive system increases sharply, which can lead to its failure. As a result, the development of methods for suppressing self-oscillatory phenomena is a relevant task.

Objective: Using the methods of field experiments, to test the operability and effectiveness of the method of suppressing self-oscillations in the electromechanical wheel drive system during braking.

Methods: The study of the efficiency and effectiveness of the algorithm was carried out using the methods of field experiments.

Results: Using the method of field experiments, the operability and effectiveness of the algorithm for suppressing self-oscillations during deceleration has been found, as it is capable of reducing the values of maximum amplitudes by 6 times, averaged amplitudes by 3–3.5 times, while excluding changes in the sign of the torque during intense vehicle decelerations.

Conclusions: The algorithm for suppressing self-oscillations can be recommended for the practical development of vehicle deceleration control systems.

Izvestiya MGTU MAMI. 2024;18(4):312-323
pages 312-323 views
Validation of the mathematical model of the front drive axle suspension according to frequency response
Kulagin V., Rakhmatov R., Likeev A.
摘要

Background: Power units and drivetrain units including front axle drive are highly vibration active having a sufficient influence on passengers’ comfort during the vehicle motion. Necessary noise and vibration isolation are ensured with proper dynamic behavior of bushings and local dynamic stiffness of a supporting structure where the unit is mounted. Development of target stiffness properties of bushings and supporting structures as well as analysis of the NVH issues are conducted using multibody simulation. Ensuring the adequacy of the mathematical models for solving the given tasks is necessary.

Objective: Development and validation of the multibody mathematical models of the front axle drive (FAD) suspension with different content according to criteria of correlation of frequency response at the front axle drive bushings. Formulation of requirements to the multibody mathematical model for solving the NVH tasks for units with a single stage suspension as part of a vehicle.

Methods: Mathematical modeling of the front axle drive suspension is made in the MSC Adams multibody simulation software. Different approaches of modeling of dynamic properties of rubber-metal bushings and the local dynamic stiffness of a supporting structure are considered. In simulation, frequency response is determined as a result of a swept sine unit force. Measurements of frequency response at the mounts after the hammer impact at the axle drive body in chosen directions are used as a validation basis.

Results: The best correlation of the simulation results and the validation basis was achieved using description of rubber-metal bushings based on the Pfeffer model with scaling of properties as well as considering the front subframe flexibility using the reduced finite element model. Using of more sophisticated models of rubber-metal bushings does not contribute to better model adequacy. Considering the supporting structure flexibility as values of local dynamic stiffness has both positive and negative effects.

Conclusions: In order to solve the NVH tasks of units with a single stage suspension as part of a vehicle, like a front axle drive, it is necessary to use proper inertia data, description of dynamic behavior of bushing based in the Pfeffer model and considering supporting structure flexibility in the unit mount points.

Izvestiya MGTU MAMI. 2024;18(4):324-337
pages 324-337 views

Electrotechnical complexes and systems

The mathematical model for calculation of frequency response of a push-pull DC-DC converter with a PI-regulator
Andriyanov A.
摘要

Background: The analysis of the frequency response of pulse-width converters is necessary at the stage of their design in order to ensure their stability. The most accurate results can be achieved using nonlinear dynamic mathematical models of these systems. At present, obtaining of frequency response data of pulse-width converters is carried out using the models created in the existing software that uses numerical methods for solving systems of differential equations to calculate electromagnetic processes, which leads to the accumulation of errors in the calculation of time dependencies, and also requires significant computation time to obtain the result. Therefore, the development of a mathematical model that eliminates these downsides is a relevant task.

Objective: Development of a nonlinear dynamic mathematical model of a DC/DC converter with a closed automatic control system with feedback on the output voltage when exposed to measuring signals from a frequency response analyzer.

Methods: The methods of mathematical modeling of electronic circuits and the theory of differential equations were used. The frequency response data were calculated using a program written using the C++ language. The results obtained using the proposed mathematical model were also compared with the results obtained using the model in the MATLAB/Simulink and using analytical expressions.

Results: A mathematical description of electromagnetic processes in a push-pull bridge DC/DC converter on the interval of invariance of the structure of the power section in analytical form is given. Nonlinear transcendental equations are also given, allowing to calculate the moments of switching the circuit valves. The frequency response data were calculated using the proposed mathematical model and a comparative analysis was carried out with the frequency response data obtained using other methods and the correctness of the developed model was confirmed. Thus, it is shown that the calculation speed increased more than five times compared to the calculation carried out using the MATLAB/Simulink model.

Conclusions: The results obtained in this work make it possible to conduct large-scale studies of the frequency response of push-pull DC-DC converters at an acceptable calculation speed. The calculation program based on the developed model can be implemented in any high-level language, as well as in the built-in MATLAB language.

Izvestiya MGTU MAMI. 2024;18(4):338-348
pages 338-348 views