


Vol 92, No 1 (2025)
- Year: 2025
- Published: 10.02.2025
- Articles: 13
- URL: https://journals.eco-vector.com/0321-4443/issue/view/8885
- DOI: https://doi.org/10.17816/0321-4443-2025.1.1
Environmentally friendly technologies and equipment
Possibility of reduction of the environmental impact of a diesel engine by means of changing the compression ratio
Abstract
BACKGROUND: Agricultural production is a source of environmental pollution, therefore, solving the problem of reducing harmful emissions from diesel exhaust gases used in agriculture is important and relevant. Contrary to all forecasts, the use of environmentally friendly engines capable of competing with piston engines is limited in agricultural production. The study is aimed at solving one of the key problems of the present time — reducing the environmental impact from harmful emissions of diesel engines by means of changing the compression ratio.
AIM: Search for ways to reduce the environmental impact of diesel engines by means of changing the compression ratio.
METHODS: The experimental data were obtained during bench tests of the 4ChN 15/18 diesel engine according to the GOST 14846-2020. The test methods were in accordance with the GOST 10448-2014. According to the test program, diesel exhaust gases were selected, their composition and dispersion of solid particles were analyzed at compression ratios ε = 13.5...14.5 ...15.5 and the load curve at 1900 rpm.
RESULTS: It was found that an increase in the compression ratio from 13.5 to 15.5 led to a decrease in emissions of solid particles (SP), hydrocarbons (CxHy) and carbon monoxide (CO) with exhaust gases, however, emissions of nitrogen oxides (NOx) increased through the entire load curve from Pe = 0 MPa to Pe = 1.24 MPa at 1900 rpm,. With a decrease of ε to 13.5, the environmental impact decreased by 1.15 times.
CONCLUSION: The compression ratio can be considered as an adjustable parameter when solving problems of reducing emissions of nitrogen oxides from exhaust gases and has little effect on changes in SP and CO emissions. When the compression ratio is reduced from 14.5 to 13.5, the environmental impact is reduced by 1.15 times. To obtain the best results, it is recommended to use complex methods, for example, simultaneous changes of the compression ratio and catalytic neutralization.



Colorimetric assessment of the ozone-air mixture content during grain drying
Abstract
BACKGROUND: The introduction of modern technical means and environmentally friendly technologies into agriculture is a relevant task for our country. The issues of plant protection, crop conservation and improving the quality of agricultural products through the introduction of innovative technologies are considered. One of the promising methods of influencing seeds is ozone treatment. This is due to the effectiveness of the impact of ozone as an oxidant on biochemical processes and metabolism. In this regard, it becomes relevant to conduct the research aimed at identifying the optimal concentration of the ozone-air mixture and evaluating the effectiveness of ozonation during drying of grain material.
AIM: Creation of the test strips for determination of various concentrations of ozone-air mixture in the air.
METHODS: During the study, methods of qualitative chemical interactions and mathematical processing of the results were used. The principle of the chemical method is to determine the ozone content indirectly by the amount of reagent that reacts with ozone. Thus, when potassium iodide interacts with ozone, iodine is restored. At the same time, its amount is proportional to the concentration of ozone in the gas mixture that was passed through the solution.
RESULTS: The method to determine the concentration of an ozone-air mixture by colorimetric method is proposed. Test strips were created, and numerical values were assigned to each color in the software, which correspond to a certain concentration of the ozone-air mixture.
CONCLUSION: The conducted study was helpful to create the method for determining the concentration of ozone in an ozone-air mixture by colorimetric method. The concentration dependence requires a linear ratio of the analytical signal to the exposure time. Five minutes is enough for this, while a twofold change in concentration corresponds to a twofold increase in response. The obtained test strips are helpful to determine the concentration of ozone necessary for effective drying of the seed material. However, the follow-up of this method and the large-scale testing will make it possible to extend the range of application and to increase its reliability.



New machines and equipment
Justification of the parameters of the working body of the deep tiller for anti-erosion tillage
Abstract
BACKGROUND: As the crop production is continuously being improved in the modern life support system of mankind with qualitative and quantitative yield, it is necessary to find a balance in the metal intensity of agricultural processes, since this undoubtedly has an important overall economic significance because obtaining stable and high-quality yield is necessary in the agricultural production system. A special place in this system is taken by basic tillage, both with and without seam turnover. To ensure the workflow of basic tillage for sowing, a new working body for basic non-fallow tillage was developed at the Donskoy Agrarian Scientific Center, in the structural division of SKNIIMESKh, Zernograd. The task is to conduct a comparative analysis of operation of the new working body with serial ones in preparing the soil for sowing.
AIM: Determination of the parameters of a deep tiller for anti-erosion tillage.
METHODS: The deep tiller, developed in the department of mechanization of crop production of the Donskoy Agrarian Scientific Center, carries out soil tillage with undercutting of the furrow along the width of the machine, performing non-continuous tilling by working bodies, with appropriate arrangement in the transverse direction. Morphological and functional analysis methods, as well as statistical extrapolation methods implemented in the Microsoft Excel environment were used for data processing.
RESULTS: The optimal operating parameters of the proposed new working body for basic tillage have been determined, and a diagram of the force interaction of the working body of the deep tiller with the soil is given.
CONCLUSION: As a result of the research, the reasonable parameters of the working body of the deep tiller for antierosion tillage were found, the chisel length, the soil crumbling angle (installation to the bottom of the furrow), the distance between the working bodies in the longitudinal and transverse directions when placed with a ledge at an angle of 30 degrees to the motion direction were determined.



Theory, designing, testing
Simulation model of a high speed tracked vehicle powertrain with step track gear boxes
Abstract
BACKGROUND: One of the basic requirements for the tracked vehicle spatial motion simulation models to be used for multiple simulations or to be embedded into driving simulators and into controllers of the on-board control systems is high computational efficiency.
AIM: The article describes the development of a simulation model of a high speed tracked vehicle powertrain with step track gear boxes to be inserted as a subsystem into a highly computationally efficient model of the tracked vehicle curvilinear motion.
METHODS: In order to increase the model efficiency, the dynamics of the transmission gears is neglected, their internal kinematics being described by their gear ratios. External kinematics of the transmission is provided by the algorithms of the drive wheel speed regulators. The engine torque is defined as a function of the engine crankshaft rotational speed. The engine crankshaft is coupled to the transmission by means of the dry friction model simulating the operation of the friction gear-shift mechanisms of the track gear boxes. The simulation model of the powertrain has been implemented in Matlab\Simulink and built as a DLL module into a three-dimensional multi-body model of the tracked vehicle chassis dynamics developed by the author in the Universal Mechanism MBS-software.
The resulting integrated model was used for the simulation of the tracked vehicle steering in different gears and calculation of theoretical minimum turning radii.
RESULTS: The radii obtained by simulation are in good agreement with the radii calculated from the gear ratios of the powertrain under research.
CONCLUSION: The developed powertrain model based on the drive wheel speed regulators can be used as a subsystem of a highly computationally efficient model of the tracked vehicle curvilinear motion.



Modeling and optimization of the consumer properties of mobile energy units in the agricultural industry
Abstract
BACKGROUND: This paper contains examples of the implementation of multi-criteria optimization in the justification of consumer properties of mobile energy units. The criteria include five main functional and operational indicators: productivity rate, energy rate by the relative reduction of total specific costs of mobile energy units, total costs of maintenance and repair, pressure on the soil and energy efficiency. The use of multi-criteria optimization can have a wide range of applications: in the design, development and operation of mobile energy units.
AIM: Modeling and optimization of consumer properties of mobile energy units of the agricultural industry using the example of a mobile energy unit of the drawbar category 1.4.
METHODS: Collection and analysis of scientific publications, scientific papers, and other sources of information on formation of the R&D for creation of intelligent transport and technical means, on key indicators of consumer properties of agricultural mobile energy units, as well as on improvement of methodological and software support for multi-criteria optimization calculations of efficiency of mobile energy units. In solving the task, methods of scientific generalization and statistical processing of available information and analytical materials from domestic and foreign sources were used.
RESULTS: As a result of the performed calculations, the following result points were selected by a decision-maker as the most preferable among the obtained Pareto points for the drawbar category 1.4 tractor:
- Plowing — the productivity rate of 1.17 ha/h; the soil pressure of 145 kPa; the total costs of 149.2 thousand rubles; the energy rate of 35.0%, the energy efficiency of 19.7 kW∙ha/h.
- Sowing — the productivity rate of 2.87 ha/h; the soil pressure of 149.3 kPa; the total costs of 178.39 thousand rubles; the energy rate of 35.3%, the energy efficiency of 24.17 kW∙ha/h.
- Chemization — the productivity rate of 3.541 ha/h; the soil pressure of 177.513 kPa; the total costs of 124.408 thousand rubles; the energy rate of 22.8%, the energy efficiency of 32.10 kW∙ha/h.
CONCLUSION: The analysis of the classification of functional operational and economic indicators of mobile energy units (consumer properties), as well as their expert assessment, helped to identify five main quality criteria: soil pressure (qкₘₐₓ), productivity rate (W), total repair and maintenance costs (Зpᵢ), energy rate by the relative reduction of total specific fuel and energy costs of mobile energy units, (Эwⁿ) , energy efficiency Ec, for the modeling and optimization of which the software package for solving the multi-criteria optimization problems, allowing solving problems with more than 50 variable parameters and 20 quality criteria, was developed. For a full disclosure of the optimal consumer operational properties of mobile energy units of the drawbar category 1.4 and the three most important operations (plowing, sowing, chemization), were selected.



Theoretical justification of the design parameters of a screw-type feeding device in the facility for the preparation of liquid feed mixtures
Abstract
BACKGROUND: Most of the main livestock products in the coming years will be produced on existing farms under collective lease conditions, as well as on individual farms, which will ensure intensive management of the industry.
AIM: Study and obtaining of theoretical and analytical dependencies to justify the design parameters of the feeding device in the facility for the preparation of liquid feed mixtures.
METHODS: The presented facility for the preparation of liquid feed mixtures is a multifunctional technical device capable of performing three functions: dosing the material (a whole milk substitute), supplying liquid (the pumping function) and preparing the mixture (the mixer function). The corresponding calculation schemes for determining the parameters are given.
RESULTS: An analysis of the working bodies of machines and mechanization for transporting dry components shows that a screw body, manufactured according to scientifically based recommendations, can meet the requirements and characteristics of the component supplied for mixing.
The process of separating the dry component and moving it to the impeller is as follows. The dry component is located in the loading chamber 1 and then, under the gravity, it falls on the feeding device 2, which moves the feed to the impeller. In case of translational motion of the machine, the wedge-shaped lower edge of the screw housing is inserted into the roller component and separates it from the surface, which then enters the working area of the screw. The auger mills part of the dry food with its flights and moves it to the impeller of the facility.
CONCLUSION: The obtained theoretical and applied analytical dependencies make it possible to determine the design parameters of the screw, including the screw pitch to diameter ratio, which must be taken into account when designing facilities for preparing mixtures with the supply of a dry component to the impeller. This method can also be used for writing computer programs.



Hardware-software facility for the assisted steering system of a machine-tractor unit
Abstract
BACKGROUND: The high cost of imported information, navigation and steering equipment forces domestic manufacturers to create and to implement competitive technologies that are based on the achievements of science and technology. Therefore, the development and creation of domestic systems for assisted steering of a machine-tractor unit with information and navigation equipment is relevant.
AIM: Development and creation of a domestic hardware-software facility for assisted steering of a machine-tractor unit.
METHODS: Tests of the hardware-software facility were carried out on the fields of the Republic of Bashkortostan according to the methodology for conducting in-process tests developed by scientists of the Bashkir State Agrarian University.
RESULTS: Tests of the experimental hardware-software facility on the fields of the Republic of Bashkortostan showed a reduction in gaps and overlaps by 15-25% of the field area, savings in fertilizers of up to 20% per hectare, productivity of field work increased by 13-20% due to the machine operator’s attention focusing only on tractor control (no need to focus on the previous run). When operating at night, the productivity of the unit, both in default and experimental versions, increased by 1.5-1.8 times in relation to output during daylight hours, and as a result, the time required to complete the fieldwork was reduced.
CONCLUSION: The practical value of the solution lies in the possibility of using the hardware-software facility proposed by the author for assisted steering of domestic machine-tractor units.



Development and evaluation of a wheel-powered sprayer machine for marginal farmers
Abstract
BACKGROUND: Knapsack-type lever-arm sprayers are manually operated by farmers to apply chemicals in the field, which is time-consuming, labor-intensive, and costly. Prolonged use can cause discomfort in the hands, shoulders, and waist of operators, leading to fatigue. This problem can be affordably overcome by some mechanical maneuvers.
AIM: This research aims to develop and evaluate a wheel-operated, knapsack-type sprayer machine suitable for row crops.
METHODS: The machine integrates a lever-operated sprayer with a wheel-driven mechanism, transferring power via a chain and sprocket system. The sprayer’s performance was evaluated in both workshop and field conditions, considering factors such as nozzle discharge, spray angle, coverage area, swath width, and efficiency.
RESULTS: The machine was made to serve at variable heights of crops, and its field efficiency was measured at 88.46%. A break-even analysis indicated 34.13 ha as the minimum acreage that must be sprayed for the sprayer to be profitable. The cost of fabrication (USD 105.93) was found to be affordable by marginal farmers of low- to middle-income countries.
CONCLUSION: The developed wheel-operated sprayer is effective in field conditions, offering improved ease of use and reduced drudgery in pesticide application.



Quality, reliability
Features of the interaction of potato tubers with the working parts of potato harvesters
Abstract
BACKGROUND: For the successful separation of potato tubers from the soil, it is necessary to consider the interaction of these tubers with the working bodies of potato harvesters. It is important to determine the forces acting on the tuber in the bed, as well as the parameters that may contribute to the damage of the tubers during mechanized harvesting. It is necessary to identify the damage criteria and to optimize work processes for reducing the loss of tubers due to insufficient separation of soil mass and other factors.
AIM: Calculation of the tuber stress caused by the influence of the working parts and theoretical determination of the contact pressure acting on the tuber from the soil considering the condition of damageability of potato tubers.
METHODS: The finite element method (FEM), which allows performing a detailed analysis of stress distribution at contacts between the tubers and working bodies, is used.
RESULTS: The possibilities of applying the Hertz contact problem to the calculation of permissible parameters of load on a tuber were theoretically studied and the values of the permissible contact pressure were determined: qк = 0.034 MPa for a metal working body, qк = 0.15 MPa for an elastic one. At the same time, damage to potato tubers equipped caused by an elastic working body is significantly reduced.
CONCLUSION: Contact loads that occur in tubers during interaction with metal working parts exceed the permissible stresses on the tuber, which causes damage to the tubers. To eliminate this drawback, the surface of metal working parts should be made elastic.



Meeting the ecological requirements at the development of a clover thresher-separator
Abstract
BACKGROUND: The paper considers the issues of environmental requirements in the development of the KS-1.0 clover thresher-separator with a capacity of 1.0...1.3 t/h. The KC-1.0 clover thresher-separator ensures not only high performance, but also meets environmental standards. In order to guarantee complete purification of the used air, a three-stage purification system has been developed. It includes a rotary cross-flow dust collector, a cyclone and a fabric filter. This system ensures the effective removal of dust and pollutants from the air, which is of great importance for ensuring environmental safety. It is important to note that when the clover thresher-separator operates indoors, the dust level of the air in the working area is only 6.8 mg/m3. This is well below the maximum permissible level and guarantees a safe environment for staff. In addition, when the used air is removed outside the room, environmental safety is achieved even without the use of a fabric filter. The dust content in the air does not exceed 15 g/m3, which also complies with the established standards. Thus, the KS-1.0 clover thresher-separator ensures high productivity during processing as well as environmental safety. Given the use of a suction air flow and the three-stage cleaning system, this machine minimizes emissions of harmful substances and ensures safe conditions for personnel and the environment.
AIM: Research and analysis of the compliance of the KS-1.0 clover thresher-separator with the environmental requirements.
METHODS: During the research, a prototype of the KS-1.0 clover thresher-separator was tested indoors when operating the Dymkovsky variety clover seeds, and the efficiency of all dust collecting devices with various material supply q was defined according to the well-known methods.
RESULTS: Environmental safety and sanitary and hygienic conditions for service personnel are ensured through the use of a suction air flow in a pneumatic separation channel and a sedimentation chamber.
CONCLUSION: It was found that when the machine is operating indoors, the dust content of the air in the working area is 6.8 mg/m3. When removing the used air outside the room, environmental safety is achieved without a fabric filter (the dust content in the air does not exceed 15 g/m3).



Evaluation of the combine harvester’s thresher efficiency by grain losses at operating conditions
Abstract
BACKGROUND: The throughput capacity of the combine harvester’s thresher qk is determined with permissible grain losses of 1.5% of its total amount collected in the combine bunker. The range of grain mass supply, for example, from a minimum of 0.5–1.0 kg/s to qk is called the operating characteristic of the thresher (OCT) of a grain harvester. The actual grain loss in the considered supply range is less than 1.5%, but their overall value is unknown. Nevertheless, this is the most important indicator of the combine harvester’s efficiency, since these losses are summed up (for example, at the level of 1–1.2%) and can reach a significant value. Therefore, the assessment of the combine harvester only in terms of throughput is insufficient for efficiency evaluation, since the combine harvester operates at the throughput level rarely, and in the OCT mode, grain losses are summed up every second.
AIM: Development of the criterion for evaluation of operation efficiency of a combine harvester’s thresher by grain losses at operating modes.
METHODS: In the paper, the new method for evaluation of the efficiency of a combine harvester is proposed. Statistical dependences of grain losses change depending on change of grain mass supply to the combine harvester are used. The throughput capacity of the combine harvester’s thresher in kg/s is determined with grain losses behind the thresher at the level of 1.5%.
RESULTS: Numerous laboratory-field tests have revealed a close correlation between the four threshing parameters (engine power and separation area of the concave, straw walker and cleaning, and the dynamics of grain loss growth depending on the grain mass supply with great reliability in the range of the OCT feeds is approximated by a logistic dependence. For practical calculations, the software has been developed. This makes it possible to compare harvesters of different designs with each other faster.
CONCLUSION: For the first time, to evaluate the efficiency of the combine harvester’s thresher, a new criterion named as “average integral operational losses of grain behind the thresher in the operating range of grain mass supply” is introduced. An increase in grain losses behind the thresher was detected with an increase in the throughput of the combine harvester. The optimal harvesting area, during harvesting of which the growth of grain losses per unit of grain mass supply is compensated during the operating mode of highly-productive combine harvesters, is determined. The optimal harvesting area depends largely on the throughput capacity of the combine harvester and the harvesting conditions according to the state of the soil fertility and the zonal sequence coefficient, that is the degree of adaptability of the combine harvesters to the zonal features of the soil fertility and the applied methods of machine use. When calculating the economic efficiency of combines, it is advisable to consider the average integral operational losses of grain for alternative versions of combine harvesters and, on this basis, give them a more comprehensive evaluation. The use of the logistic function of grain losses from the grain mass supply to a combine harvester and, on its basis, the introduction of the criterion of average integral operational losses of grain behind the combine harvester’s thresher represents scientific and practical novelty.



Economics, organization and technology of production
The influence of the main method of tillage on its moisture and temperature conditions
Abstract
BACKGROUND: In agricultural areas with insufficient and unstable moistening, the shortage of soil moisture has a clear impact. Various methods of tillage are used to conserve and accumulate moisture effectively and to establish an optimal moisture-temperature conditions of the soil.
AIM: Study of the influence of the methods of tillage on soil moisture and temperature conditons.
METHODS: Studies of soil moisture and temperature, in soil horizons at a depth of 30 and 55 cm, were carried out on ordinary carbonate heavy loamy chernozem. Four variants of main tillage were compared: flat-cut, layered, dump and without tillage. During the research, the meteorological conditions of the observed period were taken into account.
RESULTS: It was found that at a depth of 30 cm and 55 cm, the soil on the agricultural background without treatment (No-till) was the most humidified and had humidity values of 40.40% and 69.79% respectively. Relative to it, soil moisture in other agricultural backgrounds was reduced by 9.42% and 18.37% respectively with the flat-cutting method, by 10.79% and 33.31% with the layered method, by 16.32% and 30.88% with the dump method. The temperature condition of the soil at a depth of 30 cm and 55 cm on the agricultural background without treatment was the most cooled and had values of 15.06 °C and 12.00 °C, respectively. Relative to it, the soil temperature in other agricultural backgrounds was increased by 1.93% and 7.75% respectively with the flat-cutting method, by 5.38% and 7.50% with the layered method, by 6.91% and 6.83% with the dump method.
CONCLUSION: It was revealed that the agricultural background without tillage has the most stable moisture-temperature regime of the soil, which is an advantage when introducing this type of tillage in agroclimatic zones with a semi-arid climate.



The effect of the recirculation coefficient of the drying agent on its temperature in the aerodynamic heating dryer
Abstract
BACKGROUND: The expansion of the functionality of chamber dryers of aerodynamic heating is possible by equipping them with additional modules, for example, in the form of a drying shaft for grain. However, it is necessary to ensure the implementation of the basic principle of operation of aerodynamic heating dryers – recirculation of the drying agent with its partial discharge during the drying process.
AIM: Determination of the dependence of the temperature of the drying agent on the recirculation coefficient of the spent drying agent when using an additional module in the form of a drying shaft for grain.
MATERIALS AND METHODS: A differential equation was obtained from the heat balance equation of the dryer in an infinitesimal period of time, as a result of solving which the desired dependence was found by the second-order Euler method. Graphs of the temperature change of the drying agent during the grain drying process are constructed for the accepted initial data with a value of the recirculation coefficient equal to 0.3, 0.5, 0.7 and the moisture content of the spent drying agent equal to 0.012 and 0.041 kg/kg d.a.
RESULTS: The analysis of the dependencies showed that the temperature of the drying agent increases with an increase in the recirculation coefficient and moisture content of the drying agent. The maximum possible temperature of the drying agent for a recirculation coefficient equal to 0.3 will be 135 °C, for a recirculation coefficient equal to 0.5–158 ° C, for a recirculation coefficient equal to 0.7–198 ° C. Maintaining the set temperature of the drying agent is ensured by adjusting the recirculation coefficient of the spent drying agent by changing its flow rate in the recirculation channel.
CONCLUSION: The dependence obtained on the basis of the heat balance of the dryer makes it possible to predict the temperature of the drying agent depending on the established recirculation coefficient of the spent drying agent at a given range of changes in its moisture content. At the same time, the operating mode of the aerodynamic heating dryer is ensured even when using its additional modules.


